29
May
2015

The Final Frontier: Challenges For Organics Recycling in Multistory Residential Buildings

TOS_34_Proper

EPISODE SUMMARY

In urban areas all around the world, we are stretching towards the sky – to save space on the ground, and make room for our growing populations. In this Multistory Special, we explore the major challenges and factors we need to pay attention to when planning an organics program in a multistory residential building, and we invite guests from cities around the world who are leading the way with their programs to share their experiences. This week, we’re taking a look at the main challenges we face today and the major factors we need to address when we start recycling organics in any type of multi-story building. This will lay the foundation for the episodes to come.

Links to other episodes in the Series:

Episode 1

Episode 2

Episode 3

Episode 4 

 

 

MADE POSSIBLE BY ecovio® FROM BASF

ecovio® is a high-quality and versatile bioplastic of BASF. It is certified compostable and contains biobased contentThe main areas of use are plastic films such as organic waste bags, dual-use bags or agricultural films. Furthermore, compostable packaging solutions such as paper-coating and injection molding products can be produced with ecovio®. To find more information, visit their website.

AND ECOSAFE® ZERO WASTE

EcoSafe® Zero Waste designs and implements cradle to cradle solutions for source separation of organics and recyclables with a focus on diverting organic waste from landfill to commercial compost facilities. We provide our customers with the products and services they need in order to build SUSTAINABLE, SOURCE SEPARATION and DIVERSION programs designed to achieve ZERO WASTE in communities, institutions, businesses, events and at home and in public. For more, visit their website.

 

EPISODE SLIDESHOW

 

RESOURCES:

Sorting It Out: The State of Multifamily Recycling in Washington State. Washington State Recycling Association. July 3, 2014.

Multifamily Recycling: Case Studies on Innovative Practices from around the World. Washington State Recycling Association. June 20, 2013.

Best Practices for Multi-Family Food Scraps Collection. Recycling Council of British Columbia. February 2011.

New York City Organics Collection Pilot Program Program Report, through March 2014. New York City Department of Sanitation. 2014. (Page 20).

 

TRANSCRIPT

 

CHAPTER 1: BUILDING TYPES & CATEGORIES

 

THE ORGANIC STREAM: There is no unified classification of multi-story buildings. Usually they are categorised in terms of height. A typical description would be low-rise, mid-rise and high-rise buildings.

Low rise buildings have very few floors. Again, there are no unified rules here, but they usually are no more than 3 stories high. These are quite easy to work with and usually have a centralised collection point.

Mid-rise would generally be anything above 3 floors but below 8 floors. And high rises, then, are anything above 8 floors. These are typically the buildings we’re talking about in this episode – as they are the most challenging of the three categories.

It might also be useful to categorise the buildings by the type of waste and recycling facilities they have – since this will have a big bearing on how you approach the building. Buildings usually have either a chute system (single or multi chute), waste rooms on every floor, or a single collection area on the ground floor, garage, or in the courtyard.

No matter how you categorise them – it’s important to remember that each individual building will have its own challenges and advantages. For this reason, it could be useful to categorise them in terms of level of difficulty. This can take into account a range of issues that will effect your program like for example – whether there’s high turnover of tenants…. a lack of space or perhaps ventilation issues in the building…or if the building manager uninterested.

 

CHAPTER 2: LOGISTICS: WASTE ROOMS, CHUTES

 

TOS: So…where exactly are you going to put your bins, and how will the hauler access them? Are you working in a building with limited space and maybe ventilation issues? Is there a chute system in the building? Do you want to use it for organics?

These are some of the key logistical question you’ll ask yourself in the beginning. And your decisions and how you implement them will have a great impact on success.

 

(Introduction to Linda Corso)

 

TOS: This is Linda Corso, manager of Cathedral Hill Plaza on 1333 Gough Street, San Francisco.

We took a trip to California last month to get a first-person view of the organics recycling program in the state and some of the buildings involved that have been successful. And we met with Linda, who was kind enough to show us around and tell us how the system works in her building. Cathedral Hill Plaza was built in the 1960s, so it’s an older building – it has 169 units, with 14 stories altogether. And Linda began a composting program at the building before it was even mandatory.

 

LINDA CORSO: When I first read about it in the paper that Recology was starting composting, I started looking into it and talked to them about getting composting bins, which we initially put in the garage, and then just sent a memo to our tenants that composting was available. It didn’t work so well!

 

TOS: Linda told us that nobody wanted to carry their icky compost bags all the way down to the garage when it was easier just to keep dumping it in the trash bin on their floor.

 

LINDA CORSO: Then I contacted SF Environment and they came out, walked through with me, got the slim-jim bins for both recycling and composting for our trash rooms – we have trash rooms on every floor, which makes it easier for the tenants. And they also came with Recology and set up in our lobby and brought bins and bags for tenants, and had an education thing one evening. They gave people a comfort level that there weren’t going to be bugs crawling all over – we empty the bins in the hallways every day. And it really took off.

 

TOS: So in terms of logistics….to make the program work, bins were placed where tenants were already going to leave their waste. Instead of having them in the basement where they were less convenient.

Linda showed us the waste rooms and they were spacious, thanks to the slim bins – and clean – thanks to the waste being collected every day. All in all, this is an excellent set-up. And after talking to Linda, here was me thinking that this system was probably the most ideal for buildings with waste rooms.

But actually the truth is that using waste rooms in this way is not all that common or straight forward.

 

(Trying to reach Alexa Keilty and getting voicemail).

 

TOS: This is me trying to reach Alexa Keilty zero waste specialist at the department of Environment in San Francisco, who designed and implemented the multistory building food scrap collection & composting program. San Francisco has 8500 multistory buildings they work with, and their composting and recycling mandate has been in place since 2009. Just how has San Francisco navigated the waste room situation – and what do they do when a system like Linda’s doesn’t work?

 

ALEXA KEILTY: So when we’re setting up a building, we look at if there’s an opportunity to collect on each floor; and if they have a trash room we look at that and we do provide bins at no cost for apartment buildings to collect on each floor – as long as they have maintenance staff in the building willing to collect it. And I have set up composting on each floor in buildings and it doesn’t always work if you don’t have proper ventilation and if you don’t have maintenance staff on Saturday and Sunday – because those typically are the days that people take their trash out, on the weekends. And you don’t want to have fish that someone cooked the night before in a non-vented trash room for fourty-eight hours, because that’s going to create a real problem. And typically for the residents who live in close vicinity to the trash room – they’re the ones who complain first – so it doesn’t always work.

So when we’re setting up programs, I think that’s the main thing we look at: how do we equal the playing field? Most of the time, because of space constraints and we’re dealing with an older building stock, we’re talking about requesting the tenants to walk it down into basement areas to dispose of their recycling and composting, and then the trash chute is still there.

 

TOS: Trash chutes. Here we come to one of the biggest challenges for programs in multistory buildings.

I have here a 2011 report by the Recycling Council of British Colombia, that says that in Toronto city, high-rise buildings with garbage chutes had significantly lower levels of participation and higher levels of contamination than buildings without chutes. And this seems to confirm what I’ve been hearing from our guests. Chutes are convenient, and easy to use. So for a mandatory program like San Francisco, where there is pressure to increase participation – what can we do about waste chutes?

So it’s all about levelling the playing field – and here Alexa told me about a pretty interesting strategy they’re trying out to do just that…

 

ALEXA KEILTY: On every floor within a high rise building there’ll be a chute where people can just throw their trash, and it’s prioritising trash over all the other streams. So something to keep in mind is how can we stop prioritising trash, and how do we design and set up buildings from the get-go – and we have new ordinances requiring new construction to keep this in mind, but – when we’re talking about older buildings, how do we level the playing field?

And we also encourage property managers to close their chutes and force the tenants to walk everything down into the basement area. They usually love that idea, because chutes typically can attract pests and all it takes is somebody to put one pizza box down there and then you have a jammed chute. So, they love to close chutes, but the problem is that the tenants board in San Francisco is very strong, and some tenants may consider this a reduction in services – and if they see it as a reduction in services, then they can apply to the rent board for a rent reduction. So because of that, property managers are very fearful, they don’t want to deal with lawsuits…it’s just a very tenuous situation for them.

 

TOS: So that’s San Francisco’s waste chute strategy. But what about New York?

 

JESSICA SCHREIBER: I’m Jessica Schreiber, I work at the Department of Sanitation and the Bureau of Recycling and Sustainability. I oversee all apartment programs, so any recycling programs that have to do with high rise buildings fall under my group.

 

TOS: So New York’s organics recycling program is a voluntary program that has been up and running since 2013 and has been spreading through the City every since – with 148 high rise buildings involved in the program.

 

JESSICA SCHREIBER: Chutes are definitely our biggest issue when working with buildings – particularly some of the newer buildings in the city that have a chute room on every floor and residents are very used to just bringing everything to the chute room and separating it there. By far what we think is the best option for organics is a single collection point, usually it’s in the basement. We want everything brought one spot. For residents who aren’t used to having to go to the basement for anything, bringing a separate food stream to the basement is daunting. So we have a lot of conversations about chutes with the building management.

There are pros – if we were to make the chutes just for organics, and trash for the (hopefully) non-smelly items that can be separated on the side with the recyclables, that’s one option. There are not a lot of buildings in the city that have chosen to do that. Other cities, though, have reported that that option tends to create more of a smell and more of a maintenance issue, because this is loose food now going down the chute and getting stuck, and not always being bagged correctly. So we try to avoid chutes when we can and do a single collection area where possible. Usually that’s in the basement. There are buildings where they’ve tasked the super with collecting food scraps from a bin on each floor in the chute room – so where they have that sort of building help, that’s also possible.

 

TOS: So here we see more problems… It seems that avoiding chutes and focusing on a central collection point is a common strategy.

And this brought me on to talk about one of the first participants of their program – the Morningside Heights Housing Corporation. Morningside Heights is an impressive residential cooperative apartment complex comprised of 6 high-rise buildings in the borough of Manhattan – close to Columbia University. The buildings are each 21 stories high, with a total of 980 apartments. How they decided to introduce organics collection here I think is worth bringing up. They decided on a simple approach at the beginning – using a centralised system not for each building – but for the complex itself.

This had some unique benefits – not just in terms of reducing maintenance costs and equipment costs – which led to the program’s success in the building.

 

JESSICA SCHREIBER: Morningside Heights started as a drop-off point for the whole complex. So they have multiple buildings, and instead of every building having its own collection spot in the basement, there was a drop-off point for the whole complex. The benefit of that is that it’s convenient for the building staff, it’s convenient for us to collect becayse we’re just taking it right from that point to the curb and it’s all centralised. The other benefit of that is that when it’s a drop-off point, it makes it very easy to educate tenants about how to participate. It’s a very clear message, and it’s also a point of education, so people walking buy who aren’t aware that this is an option will see it and become more engage.

So I think it’s supportive of buildings who want to get their feet wet before they jump all the way in, and it’s also a good way to test it out. And you can see that when the bins are closed, they don’t smell because you’re getting service three times a week, so it doesn’t sit long enough to become a problem, and these solid plastic bins are not going to attract rodents. So it’s the best way to ease a building in and as residents become more used to bringing this stuff to this drop-off point, they’re going to actually want it to be in their basement because that’s even more convenient – like an added level of convenience to have it inside their own building, versus somewhere else in the complex.

 

TOS: So centralised systems have a lot of benefits, especially if you can overcome the tricky chute issue. And just like the waste rooms, you’ll have to make sure the area is convenient, has adequate space, is well lit and clean. And remember – no matter what system you chose, you need to factor in convenient access for the hauler as well.

 

LOGISTICS ROUND-UP

 

Now, we’ve covered quite a bit of ground in terms of logistics. Keeping in mind space constraints, how waste will be collected in the building and by the hauler, costs – so weather you can afford maintenance staff or the extra bins, convenience for tenants, odours and pests, and the problems with chutes.

In every aspect there’s a balance to be struck between convenience for the tenants, and practicality. And it can be tricky to do.

What really struck me, and what my guests have all pointed out, is that no two buildings are alike. – Like snowflakes, or like people, they have their own characteristics, challenges and personalities. And the strategy you employ will have to be completely tailored to each building’s needs.

 

CHAPTER 3: NEW BUILDINGS AND THE PROBLEM WITH OLDER BUILDINGS

 

TOS: In any given urban area, the age of the multistory buildings will factor into your organics recycling program.

What are the issues with older buildings? Well mainly that most of them have single-chute systems with tiny waste rooms – or no waste rooms at all. Putting composting on a level playing field in this situation is very hard.

Retrofitting is one solution – but an expensive one. San Francisco is encouraging people to close their chutes altogether – but there are some issues here too.

So let’s look at the bigger steps we can take. The City of Milan in Italy, for example, where the majority of people live in apartment buildings, decided to close all chutes in the city in order to level the playing field. And it’s working – chutes are closed and all organics are collected in waste rooms or central locations. We’ll get deeper into this during our Milan case study in a later episode.

Not all cities can take this approach. But they can make an impact in new buildings by requiring them to have adequate recycling facilities. Often, buildings are allowed to choose between a number of systems.

For example – Alexa mentioned the new building code in San Francisco that says all new construction has to have recycling, composting and trash on an equal playing field. So new buildings, she told me, often have decent sized waste rooms on every floor, which as a fan of waste room systems I think is great. New chute systems are an option as well – either with multiple chutes for each stream, or just one for organics. We already heard from Jessica about the possible issues with these.

Another interesting option that Alexa told me about are diverter systems for chutes – how do they hold up?

 

ALEXA KEILTY: So they’re now putting in diverter systems. Basically, it’s one chute with a button that you push and then there’s a baffle at the bottom of the chute which pushes the recycling, composting or trash into the right bin. The problem with those is that they never seem to work properly, or the tenants in the building haven’t been trained properly to use it, so I haven’t actually found one that’s been working well unfortunately.

 

TOS: “Okay so that’s a bit tricky then. I guess then the waste rooms are probably the best option at the moment”.

 

ALEXA KEILTY: Yeah, I think so. I mean, the problem is just labour – you have to have labour seven days a week and not all buildings have that.

 

CHAPTER 4: COMMITMENT OF BUILDING OWNERS & MANAGERS

 

TOS: Buildings are made up of people, and recycling systems are made up of people too. So successful organics recycling, then, is all about building relationships. With the tenants yes, but first of all with the building owner or manager.

In a 2014 report by the Washington State Recycling Association called Sorting It Out – The state of Multifamily Recycling in Washington State, it asked recycling professionals about the top challenges they face in program implementation. And it’s quite telling that lack of support from building managers is number three on the list of challenges, just behind space and contamination.

During our trip through California – we met with building managers…like Linda Corso…and saw just how valuable it is that they are fully on-board with the program and make it their own. But this isn’t always the case. There are factors that can influence their level of enthusiasm or commitment to the program. A building owner or manager may not know much about organics recycling – why it’s important, and whether it will cause odours and pests.

This is where education and outreach is essential.

 

JESSICA SCHREIBER: We do a lot of outreach, we go to a lot of building events and speak to a lot of management companies, and I always introduce organics and give a brief explination of how it works and why it’s important. When people hear that food waste is a third of our waste stream, that’s a pretty staggering statistic. So we always introduce it as part of the apartment program package. For buildings who express an interest, we will follow up enthusiastically – we’ll do a site visit and work with tenants to educate them along and bring them on board.

We do definitely encounter buildings that say “no thank you” and are not interested. They basically say “not until I have to am I even going to consider this”. I think there’s still some stigma around it – smell and rodents and stuff.

 

TOS: Now New York’s program is voluntary – which means they are dependent on building managers who are interested. Jessica told me that fortunately, they have their hands full with building owners who are – so they have no need to engage uninterested managers. But for a mandatory program – it’s a different story.

 

LILY KELLY: I’m Lily Kelly. I’m senior Program Associate for Global Green USA’s coalition for resource recovery. We’re based in Santa Monica, California and we have offices around the country in New York, New Orleans, Washington DC, and here in beautiful San Francisco.

 

TOS: We met with Lily Kelly of Global Green in her office during our trip last month. As part of Global Green’s goal to promote smart solutions for climate change, Lily has been exploring different solutions for organics recovery and working with cities [here you say ’systems’ instead of ‘cities, but it’s no big deal] on pilot projects in multistory residential buildings.

Lily told us how a mandatory program can affect the way building managers interact with the program…

 

LILY KELLY: When there’s an ordinance, or when there’s a law that requires composting, it really makes a difference and of course it does. It seems like a very obvious point to make, but just listening to the property managers changing their narrative about it from, “Oh, I don’t know if I want to compost, it seems gross and smelly” to, “How do we make this work? How do I make it not gross and smelly – by using bags or training my tenants better. How do I avoid any kind of fines for contamination – by teaching people how to do it and making signage really clear.” It really helps bring their minds to work on solving the problem, as opposed to just giving up on it and deciding it’s too hard. But then there are many other places where it’s still voluntary and that’s going to place a limit on it, if it’s more expensive.

 

TOS: Even though the mandatory aspect can bring more people along – there will still be hesitant building managers. And one of the biggest barriers to their commitment is a worry over cost. This is an area you will need to address for mandatory programs, but even more so for voluntary programs.

 

LILY KELLY: I think it is really important. In particular it shouldn’t be an extra cost for them to add a composting service. And there’s typically a transition period where they’re not going to reduce their trash service right away just because they’ve added a composting service. Down the line it may be possible, and ideally that what will happen is that there will be less trash volume so that service will go down and it’ll become less costly to the property manager. But as a safety precaution for preventing any overflow of trash, they should always try adding compost first, and then – as needed – reducing trash systems. So unless it’s mandated, getting that buy-in from them means there has to be at least a cost neutral option for them.

TOS: Now with a mandatory program, you have one more tool at your disposal: enforcement and the threat of fines. Let’s take a listen to Alexa and San Francisco’s strategy on this front…

 

ALEXA KEILTY: San Francisco has taken a very mild approach when it comes to enforcement. We have implemented some processing fees on buildings, so if we find over fifty percent compostables or recycling in the trash we can put a fifty percent processing charge on those accounts, and we have been doing that. That usually does get the attention of the property managers and they do eventually call and ask for assistance on how they can improve their setup and motivate their tenants.
When we approach these property managers, we don’t start talking about the law and requirements right out of the gate because people don’t well respond to that, so what we try to say is that we’re offering this service, it can greatly help your building. It will also help maintain your building so it’s cleaner, if you get people thinking about how they sort their trash properly – they typically will manage it better so we talk about that. And if they’re still resistant and don’t want to work with us, then we start talking about the law.

 

EPISODE END

 

I’m afraid we will have to leave it here for this first episode of our special on organics recycling in multi-story buildings. I hope you enjoyed our journey so far, and the new format.  We’ve covered some critical challenges and key factors that come into play today – and for episode two we continue in this vein to discuss tenant participation, bin lining strategies, dealing with demographics and more.

If you have any questions or comments – you can contact us on organicstream.org website, or on twitter – our twitter handle is theorgstream.

 

 

24
April
2015

TRAILER – Water & Carbon: 3 New Answers to the Water Crisis in California and Beyond

TOS_Feature_Image_Layout

Our editorial team is currently producing a 6-episode series of The Organic Stream talk show, dedicated to spreading strategic insights to influencing bodies and support drought relief efforts in California and other regions of the world facing a water crisis.

Until today, the focus of the water crisis in California has been on conventional strategies and short term actions, instead of outlining solutions and creating a debate that ties to the broader picture of water, waste, carbon and energy management.

The Organic Stream team traveled the length of California to collect insights from the field and work with key players from the agricultural sector, compost industry, scientific community and public sector in crafting a new narrative. A narrative that ties together several of the challenges the state is facing with food production, water management, waste management and climate change to provide clues on how an integrated approach to resource management can dramatically change the game for the better and for the benefit of all.

The show will blend expert interviews, storytelling, narrated content,  soundscapes and music. Each episode is approximately 30 minutes.

 

 

26
March
2015

Big Data & Smart Cities: How Data Technologies are changing the Recycling Landscape

TOS_32_Feature_Image

EPISODE SUMMARY

This week, we’re exploring how data technologies are changing the recycling and waste management landscape. In a world where connectivity is fast-growing and technology is everywhere, ‘big data’ is becoming a central element to advance outreach and education strategies and improve the performance of recycling schemes. We speak to Marco Mattiello of Italian waste management company Contarina, to understand how the integration of an RFID tracking system into their recycling program has increased efficiency and improved engagement – and to get a glimpse into what the future may hold for big data technologies in their system.

You can download the Zero Waste Europe Case Study on Contarina here.

In part two, we brief you on the Zero Waste Europe Workshop on Best Zero Waste Practices in the US and EU, and the European Circular Economy Conference that both took place in Brussels recently, in response to the recent withdrawal of the waste policy package by the new European Commission.

 

MADE POSSIBLE BY SARTORI AMBIENTE

Sartori Ambiente supplies systems and containers for effective waste segregation and management, paying attention to how waste is collected, and the needs of householders, to deliver the most practical and convenient solutions. Constantly committed to researching and developing new systems, Sartori Ambiente can turn the most ambitious projects into a reality. For more, visit their website.

 

FEATURED EVENTS

Workshop: the Best Zero Waste Practices in the US and the EU. March 4th 2015, Brussels, Belgium. Organised by Zero Waste Europe.

The newly elected European Commission has expressed the intention to withdraw a waste package which was presented in 2014 after years of work by the previous Commission, Parliament and Council. This move has been justified by the intention to retable a more ambitious circular economy proposal. The aim of this workshop is to provide proof of the economic, social and environmental benefits of having an ambitious waste policy.

International Composting Awareness Week Australia (ICAW). May 4th – 10th 2015, Australia. Organised by CORE.

Celebrated in Australia, Canada, the UK and the USA, ICAW is a week of activities, events and publicity designed to improve awareness of the importance of compost and to promote compost use, knowledge and products. We can compost to help scrap carbon pollution by avoiding landfilling organic materials and helping to build healthier soils.

 

EPISODE SLIDESHOW

 

Feature Image by Maldive. Some rights reserved.

TRANSCRIPT

 

Contarina’s Recycling Success – RFID Bins

 

Q: Contarina has one of the most successful recycling systems in Europe and the world – with a recycling rate of up to 85% and only fifty-three kilograms of residual waste per inhabitant per year in the areas you service. That success comes down to a lot of factors of course – maintaining a curb side collection scheme, separate collection of waste and of course the use of smart data systems as well. So to start us off and give the audience a bit more context, can you run us through the different areas you service and the types of bins that you use?

Marco Mattiello: As Contarina’s area is wide and we work on historical centers and urban centers, and also in the countryside, we can offer our users different kinds of bins. The bins we use are organic waste bins, residual waste, glass, plastic, cans, paper…and optional green bin for users that have a garden, for example.

Q: What you mean by organic waste here is food waste – just to clarify for our listeners…

MM: It’s food waste, yes. Then the different size of bins – we have a thirty litres bin dedicated to our users and families that live in complex urban areas, so for example condos or historical centres. Then users that have a bigger house or a garden, we give them the hundred and twenty litres bin.

Q: And all of these bins now feature RFID chips. How are these chips integrated in the bins, and how does it work with the scanning system?

MM: The RFID chip is on the edge of the cover of each bin. Just to let you know, we’ve been using this technology for over ten years. And as you know technology runs, so while before we had to use a special scanner that has to be close to the bin each time our operator used it, now with the newest technologies we use an antenna on our lorries so we’re able to scan each bin directly from our lorries.

 

Pricing Model – Tracking Pickups & Collecting Data

 

Q: In terms of the pricing model you have for users – which is a VERY important component of a successful zero waste programme – there is a fixed fee first of all based on the number of household members, and a variable fee on top of that based on the number of residual waste pickups. You also have a discount for home composters and a fixed quota for garden waste. In order to calculate the residual waste fees, it is important for you to measure the number of pickups, and this is why tracking system is so useful. Can you tell me more about this pricing model & how it works?

MM: We base our fee on the number of residual waste bin removals. We need to know exactly for each user how many times their bin has been emptied. So each operator brings the residual waste bin to be emptied. What is interesting is that as our fee is based on the number of pickups, so we don’t really care what the exact weight of each bin is. The user then brings out their bin when it’s full – there is no reason for them to bring out their bin when it’s half-full because they will pay more. Of course, when the lorry arrives at the transport station we know the weight of the lorry, but not the weight of each single bin.

Q: With all this crucial information you obtain in real-time, we get a picture of the unique opportunities this can give in terms of system optimisation and increasing user participation or satisfaction. And the users can access and view their data easily via the internet. Can you tell us some more about what the user can see and how it benefits them?

MM: Each user has their own username and password, where they can check in real-time how many times their residual bin has been emptied, at what time, and which day. Every family, depending of the numbers in the household, has a fixed number of pickups during the year, so they know how many times they could still empty their residual waste bin before paying more for extra pickups.

 

Next Steps for Data Technology Their System

 

Q: When talking about smart data systems, we see a lot of potential to use this collected data in new and interesting ways. For example, well-performing households or areas can be rewarded for their good work, or be top of a leader board to create friendly competition between neighbourhoods. Contarina is known for the continuous improvement culture, which is essential for reaching zero waste. What are you developing right now with this smart data system, and what are the next steps that you’re looking at?

MM: We are developing software in order to have a real-time connection between our operators, our lorries, that are on the roads everyday. We’re talking about three-hundred lorries on the roads every day. So for us, it’s very important that each operator will be able to communicate – not only with headquarters but also with his colleagues. I’ll give you an example: if there is a car accident at four in the morning when all our trucks are on the roads, the operator will be able to inform his colleagues that there is a car accident on that street, so his colleagues can change their routes instead of getting stuck in the traffic jam.

Q: Looking at your data system management, how many staff members are dedicated to the IT part of the system in relation to the population you’re covering?

MM: The population we’re covering is more than half a million inhabitants, and my colleagues that are working in the IT department is a dozen.

Q: In relation to recycling targets and your future plans, you aim to go even further with a 96.7% recycling rate and only ten kilograms of residual waste per person by 2022! This will challenge you to find innovative solutions, and collecting and managing data would play a big part in this I imagine. How are you planning to leverage the smart data system, or big data, to achieve zero waste?

MM: Big data for us is very important – first of all for lowering contamination on our waste, and also to have a lower quantity of residual waste as our goal will be of reaching ten kilograms per inhabitant per year. And of course it’s really important for us to improve the consumption habits of our citizens and our users.

 

Green Jobs – Part of Zero Waste Vision

 

Q: And finally, I’d like to just ask you about green job creation – how does this fit into your zero waste vision as a company?

 

MM: For us it’s extremely important. We’re not just working on green jobs. Contarina, for example, are green jobs, but we are looking to create new green jobs. Especially because this financial crisis, not only in our region, in our country but unfortunately in all Europe has made a huge number of people unemployed. So bringing our models to new territories, we know we can create new positions and new green jobs, compared to the traditional street collection. So we are very glad to help people and provide jobs to the citizens that are not that lucky and are unemployed.

 

PART 2: ZERO WASTE EVENTS

 

The Organic Stream: And now, during our trip to Brussels, we attended the Workshop on Best Zero Waste Practices in the US and EU, organised by Zero Waste Europe on the 4th of March. And the 2015 European Circular Economy Conference on the 5th as well, both of which were organised in the wake of the new European Commission’s decision to withdraw the waste policy package that was on the table after four years of work.

The package, which was intended to increase recycling levels and tighten rules on incineration and landfill, was scrapped on January 22nd 2015, with the commission promising to come back with a package that has a wider vision and more ambition for next year.

Piotr Barczak: The waste package was withdrawn and we were not happy at all with that. It showed an undemocratic way of dealing with legislation by the new commission. It was withdrawn, and at the same time it was said by the commission that it will come back more ambitious, yet there is no reason to believe that it will really more ambitious with in such a short period of time – it took the previous commission four years to come up with this one.

TOS: And that was European Environmental Bureau, Piotr Barczak sharing his thoughts with us during the conference. The decision has stirred up a lot of anger and debate – some calling it a missed opportunity, others saying it’s undemocratic, and more still wondering what this will mean for the future of sustainability in Europe.

Here is Kęstutis Sadauskas – Green Economy Director at the European Commission’s Environment Directorate General the Circular Economy conference giving us a little insight into current commission thinking.

Kęstutis Sadauskas: We are retreating into internal reflection, and thinking about how to spread that circle – how to make it realistic but also more ambitious at the same time. Yet that retreat is not behind closed doors: what we need to do is to get back to reality, to reconnect to the real. See what facts are there, what developments are taking place on the ground – and I know that they are really vast. What technologies are coming into play and how we can use them for our vision, and also how to make it more attuned to economic instruments.

I’d like to caution that probably what we need to do is to set ourselves a longer action plan, rather than just drop a whole bunch of regulations and see how things go. Some of the things will be legislative, some of the things will have to be semi-legislative, in the form of by-laws. Some of the things probably could be soft laws or even voluntary approaches. These are all open issues for us.

TOS: As you can hear, there is of course not much commitment to anything specific – so it’s hard to get a sense of how exactly it will develop. So during the conference, one of the big questions on people’s minds was – just what did the commission mean by being “more ambitious?” and Kęstutis gave us a few ideas on that front.

Kęstutis Sadauskas: We have to look at the other part of the circle in the circular economy, and the other part is nothing but the waste prevention. Probably this is not the easiest one, to say the least. It could be rather demanding, and by the way it could be rather controversial because what we’re talking about is how we live, and this is quite an intrusive approach Can we go that deep into this concept? Well if we want to do the full circle of the circular economy, then we probably have to.

Many, like Piotr Barczak, strongly agreed that prevention should play a bigger role, but he, among others, was adamant in stressing that the new proposal should still keep a focus on waste and recycling targets.

Piotr Barczak: We should not lose the focus on waste: the proposal was the waste proposal, not the circular economy proposal. I hear a lot of roadmaps, a lot of long action plans, but I remember one from 2011 – the Roadmap for Resource Efficiency – and the waste proposal was, finally after three years, the only concrete step that was done by the commission so far, and it was withdrawn, by the reason that we have now a short break. I’m sorry, but we are not taking a short break; waste is produced all the time, and waste has to be treated. This is why the new waste proposal should remain ambitious, and the Commissioner said today that the targets will remain.

TOS: What’s clear from the conference as well is that there will be a focus on business and building markets.

Gary Crawford: We need to incentivise the use of secondary raw materials. And we see that there are more and more companies that would like to be able to bring in the secondary raw materials, but there’s a little bit of concern about the quality. So we need to work towards setting standards and showing that the secondary raw materials are as good – or better – than the virgin materials. So that needs to be done, but to start to prime the pump, what would be helpful is to get some incentives, and that could be perhaps reduced VAT tax for using secondary raw materials – or even on the other side, some incentives for setting up recyclable content within certain products. So I think those types of things could really help and enhance the market start up.

TOS: That was Gary Crawford, Vice President of International Affairs at Veolia, giving his view on what he thought should be a driving issue moving forward.

And one of the concerns, and something that we want to highlight as well, is the fact that energy recovery, or incineration, is well subsidised at the moment while resource recovery and redesign is not – or at least not to the same extent. Many are wondering if this will now change, and we asked Piotr during the conference to give us his thoughts on the matter.

Piotr Barczak: Waste is a mistake of a system, and if we treat it as a resource and that is an argument for incineration? Okay let’s burn it. But that’s not true: if something is not recyclable, the better way to deal with that is to design-out this product. There is a new concept starting at the European Commission, which is an Energy Union that has in one of its communication a sentence that says we should look in more detail at waste to energy. We could say that maybe, finally, waste to energy could be clarified as a very inefficient way of dealing with resources. But on the other hand we’re worried that some lobbying powers can still ask for more incineration as a way to deal with the problem of landfills.

And here they push for an idea, which is called “zero waste to landfill”, which is an exact hijack, I would say, of a zero waste campaign. So, zero waste to landfill is a wrong concept that is actually giving incentive to incineration.

TOS: So we have yet to see what role energy recovery will play, and how big a role it will play, in the new package. And During the workshop, best Zero Waste practices in the US and EU, organised by Zero Waste Europe the day before, we heard similar concerns about  energy recovery and the waste package withdrawal more generally.

Ariadna Rodrigo: I think it is appalling that the Commission has decided to withdraw the circular economy package. It is also shocking that they say that they withdrew it to do something more ambitious, when in fact they could have actually modified the package without withdrawing it. I strongly believe that gives a very wrong signal. We are wasting time for an area where action is urgently needed – not only because of the jobs it would create, and also the environmental benefits, but also because the tax payer at the moment is paying too much for the waste to be treated.

I am very concerned that despite the fact that the commission says they want to do something more ambitious, we saw last week that the commission also proposed that there is going to be a communication on energy from waste. It’s a very clear, unambitious communication. If they’re really concerned about closing the circle, and making that linear production model a circle, then incineration does not have a role for that. So I’m very sceptical that the real reason for the withdrawal of the package was to make it more ambitious.

TOS: That was Ariadna Rodrigo of Friends of the Earth Europe sharing her views with us during the workshop. And amid these concerns, it was an opportune time to bring some concrete examples of truly ambitious zero waste policies that are working right now to demonstrate to the commission that high diversion rates are indeed possible. This was the aim of the Zero Waste Workshop, and the workshop saw two case studies – Contarina in Northern Italy, and San Francisco – demonstrate how diversion rates of over 75% are possible,

We spoke with Zero Waste Europe’s Joan Marc Simon, moderator of the workshop, about the two case studies presented and what the commission should take away from their stories.

Joan Marc Simon: I think San Francisco has been very good at political leadership – when nobody else in the world dared to go for zero waste, and they had a mayor who believed in it. And without knowing what they were doing, they said “We want to go there” and how to get there came later. That is quite inspiring, and it shows that the political vision is very importing. From Contarina, it shows that with technical expertise, with the involvement of people, and consistent work, it is possible to have technical solutions for almost everything. And the fact that they are now at eighty-five percent diversion, and are aiming for ninety-six percent – it shows that they actually have the technical capacity to get there. This technical expertise from Contarina, with door-to-door collection and pay-as-you-throw, and now looking into residuals – it’s something to take home.

TOS: Representing San Francisco at the workshop was Jack Macy – Zero Waste Coordinator at the City and County of San Francisco Department of SF Environment. And as we heard from Joan Marc Simon, San Francisco was unique in how it just went straight for zero waste and learned along the way. Jack Macy drove home this point to us when we spoke with him, and was very clear about how important a zero waste goal was to building a circular economy.

Jack Macy: Zero waste is an important vision, and the value of setting a zero waste goal is to say that we want to keep striving to become more and more sustainable, and utilise all materials – seeing the inherent value of the embedded resources and energy in materials. It’s the same with the circular economy – it’s just another way of looking at it. Essentially, we have an unsustainable linear system and we need to move to a circular economy for conservation of resources, for protecting our environment, and for other social and economic benefit.

So equating the circular economy with zero waste is really important, but I would not let perfection be the enemy of the good. And if you wait to have the most comprehensive policy where you address all potential questions, you can just keep delaying and delaying. So, for example, there’s a real value in setting a goal for zero waste and setting a zero waste policy even if you haven’t figured out how you’re going to ultimately get to zero waste – or whether it’s even possible to get to zero. It may not be possible now to get to zero, but if we always have that as a goal, we keep striving to look at all the decisions we make and question how it helps us lead towards zero.

I think it’s important to create a policy framework to steer us towards the circular economy where we don’t have to have every single step of the way figured out, because you can keep raising questions and concerns and saying we need more research – and that just becomes a delay tactic. And until you put forth that vision, people can say, “Well, we’re not on the same page with that, so I’m going to go ahead and invest in incineration”, which is inherently a linear economy component and works against the circular economy. But if we have a circular economy policy or vision, without every little piece being addressed, we have a map to say that investing more into incineration does not fit into that.

So my recommendation for the EU is that there be a strong package setting very ambitious goals, so that everybody is on a level playing field moving together with the impetus of that policy, and not leaving it just to an uneven market place that doesn’t factor in the real cost or internalise all the externalities that we have. So, we cannot rely on the market place – we need to have government set strong and important policy and set clear roles, and that can help channel proper investment.

TOS: Great points there from Jack Macy.

Well as you can hear from our briefing, a lot of valuable knowledge and experiences were shared in Brussels last month, and there is much for the commission to take in and digest.  We have yet to see how this will play out, and indeed while there is hope for the new package – that it will be more ambitious and go further than before – there is quite a bit of scepticism too. It would be a perfect opportunity to bring in stronger waste targets and promote the waste hierarchy – with a greater emphasis on reuse and redesign – but we have to wait and see.

9
February
2015

Organics Recycling in France: How New Compost Standards & Incoming Laws will Change the Landscape

TOS31_Feature Image_Compost_France

This episode corresponds to Lesson 5 of our online course.

EPISODE SUMMARY

On today’s episode, we’re taking a look at the new compost label and quality assurance system designed by the French national network for the collection and recycling of biowaste, Compost Plus. We’re joined by Thomas Colin of Compost Plus who gives us a detailed look at the new system and what it will mean for organics recycling in France. We examine how strict the standards are and how they will be enforced, the reasons for creating them and the issues with the pre-existing standards, how the new system will benefit the French compost industry and the agricultural sector, and the challenges they faced in creating these standards.

We also get an update from Thomas on source separation in France, the new guidance manual developed by Compost Plus and what it will do, and about the new Energy Transition Law – which is currently being reviewed in the Senate and, if passed, will greatly impact the landscape for sustainable organics collection in France.

 

MADE POSSIBLE BY ecovio® FROM BASF

ecovio® is a high-quality and versatile bioplastic of BASF. It is certified compostable and contains biobased contentThe main areas of use are plastic films such as organic waste bags, dual-use bags or agricultural films. Furthermore, compostable packaging solutions such as paper-coating and injection molding products can be produced with ecovio®. To find more information, visit their website.

 

FEATURED EVENTS

Save The Planet 2015 Waste Management & Recycling Exhibition. March 11-13, 2015. Sofia, Bulgaria. Organiser: Via Expo.

Responding to the growing demand of eco-technologies and an interest in wider implementation of advanced know-how In South-East Europe, ‘Save the Planet’ is a timely event. It will help business and municipalities to increase their investment activities in resource efficiency, landfill rehabilitation, construction of new modern facilities and infrastructure.

 

EPISODE SLIDESHOW

 

Transcript coming soon.

(more…)

TRANSCRIPT

 

Compost Plus and the French Situation

 

Q: Can you tell me about Compost Plus and what you are up to in France at the moment?

Thomas Colin: Compost Plus is a network of local authorities all involved in composting and separate collection of biowaste in France. There were six members at the beginning in 2009, and now we are sixteen members, which represent around 1.3 million inhabitants. It is important to notice that Compost Plus is a fully independent association and there is no money from private companies.

All our resources are from members’ fees and the goal of the association is to promote the collection and develop separate collection of biowaste in France. We use different methods, like communication. We communicate on separate collection of biowaste in many conferences and meetings all over France, and we organise every two years specific working days on that field, inviting councillors and technical agents.  We also do a little bit of lobbying; we’re involved in different regulation working groups, and we’re also members of the European Compost Network – which is a lobbying group of European experts with who we share the same vision about the way to recycle biowaste.

And finally we have a few projects – two of them are finished this year. First is a quality assurance system for composting plants, and compost from biodegradable waste. The second one is a guidebook on separate collection of biowaste, giving the reasons why it should be developed and aiming to spread the best practices. There is one project still in progress; it’s an observatory of local policy, aiming to evaluate the economic and environmental impacts of separate collection of biowaste.

Q: Just to clarify – you work solely with municipalities that source separate their organics?

TC: Yes that’s correct, they are all involved in separated collection of biowaste – all involved in source separation.

Q: Can you give me an overview of the situation in France regarding source separation, and composting standards, before your system came in?

TC: In France the separate collection of biowaste is really unpopular at the moment. There is only maybe three to five percent of the population involved in this type of collection. So it was essential for us to write this guidebook in order to demonstrate the feasibility of this industry.

And in terms of the compost context in France: the French quality standards were not sufficient enough for the agriculture industry. They were asking for stronger external control, more traceability, and clearer specification. For instance, there was no clear difference on packaging requirements biowaste compost and municipal solid waste compost, so this was a fear for operators that the user would be mistaken and would lose confidence in the industry, and finally would prefer not to use compost anymore on their farms. So that’s why Compost Plus found it necessary to build this new quality assurance system. It’s called ASQA – the translation in English would be Soil Improvers Selected and Quality Certified.

 

Introducing the New Compost Quality Assurance System

 

QWhen did the work on the quality assurance system start?

TC: The work started two years ago. It was a big collaborative work. All the stakeholders were involved in the project: Compost Plus with its members, but also the ADEME (the National Agency of Energy and Environment) from which we received some funding as well. The Agricultural Chamber of France, which represents all the local agricultural chambers, was also involved. The FNAD, which is the federation representing private companies. A few other associations, like the European Compost Network, and the Composting Farmers of France, and the certification bodies were also involved.

I would like to say that the support of the Agricultural Chamber of France was really important – they brought us a technical as well as political support. Actually two press releases have been co-written and published together, one of them during the last Paris International Agriculture Show. This collaboration was really strategic for the wide acceptance of the project by users, because four years ago the Ministry of Ecology led a similar project of the National Composting Charter, including altogether the urban compost, biowaste, green waste, municipal solid waste compost, but the project eventually collapsed because they didn’t get the confidence of the agricultural industry.

Q: Did the collapse of the previous project make it more difficult for you then to set up this new system and label?

TC: Yes, well, what was difficult was gathering all the stakeholders around the table – the private companies, the agricultural industry, the local authorities, and technical experts as well.

Q: So there are quite a lot of players involved…

TC: That was a lot of players, yes. That was one of the challenges – to get everybody around the table, and finally, to make sure the final document was fully approved.

Q: And that process took two years.

TC: It was two years of work, yes.

QThe quality assurance system has just launched last year in September, so it’s still very new. And we touched on this already, but can you tell me the reasons for making this new label?

TC: There were a few reasons for making this new label. For users, the priority was to give them more traceability, more control, more warranties, and better quality. For operators, the label allows them to secure their outlet, and makes the market more lasting for the future. As I said, it was also a clear way to mark the difference between biowaste compost and other urban compost like municipal solid waste compost.

Let me say one more thing. In relation to the French context, there was a lack of quality assurance systems in France, actually. Most of the plants use ISO Standards, which focus particularly on management, but nothing on the product quality. So the project was to create this integrated system based on both management and product standards.

 

Compost Label Criteria: Just How Strict Is It?

 

Q: How strict is this new system, and the compost label – what criteria did you put in place and what does it cover?

TC: First, the label is open to any plant, public or private, even if it was a public initiative at the beginning, that composts biodegradable waste separately collected. Meaning that municipal solid waste or sewage sludge is not allowed and can’t be part of any product from this label. Compared to what was done before, the label is a lot stricter: there are thirty-six requirements for quality management, environmental management, and product quality.

A big part of the label is inspired by ISO Standards, which means that the quality policy and the procedures are written, the internal communication done, and information is given to operators on the plant. And there are also internal controls done every year to make sure the plant is still in line with the label requirements.

About the product, there is also a threshold for pollutants, in line with the European Eco label for soil improvers, which are stricter than the French national standards, especially on heavy metals content and impurities.

Q: In terms of the operational aspects – what steps will be taken to ensure operational quality in the compost plants, and so on?

TC: Everything has to be recorded: all the composting operations during the process and the composting parameters such as temperature and moisture. Everything has to be recorded and independent certification bodies can ensure that the requirements are respected. At least one external control is done per year, and each product is sampled for external laboratory analysis. There is also internal analysis required, and there is a particular attention given to pollutants that are likely to pass the allowed thresholds. For instance, when a threshold once, the implicated parameters are analysed on all the following batches for one full year. Aside from the agronomic criteria, the organic matter and nitrogen content are analysed on every batch.

Q: Tell me a little bit more about the traceability.

TC: One goal of the label was to bring more traceability, as I said. So, the work on the platform starts by creating input batches. Each batch is followed during the full process from the first stage to the final product, and at every stage of the process, the operators have to know the exact composition of every batch. That means that each kilo of input or output is recorded.

 

Dealing with Costs and Expectations

 

Q: Were there any stumbling blocks or issues you had in relation to designing the quality control aspects of the system?

TC: Well, the main challenge was to create a label complying with farmer’s expectations and operator’s limit in the field. So we had to deal as well with the existing rules and practices that sometimes can be hard to change, even just a little bit. So we tried not to revolutionise everything, and to retain most of the best practices already implemented on the field.

One challenge, as well, was to contain the implementation costs of the label. That is why operators have to do part of the control – I spoke about internal control already. So they are doing that internal control and sampling the product. And as the label has some similar requirements to the ISO Standards, we made it fully compatible with them. Thanks to this the implementation costs are reasonable, I would say. Even more for operators already ISO certified, because when the certification body is at the site, it can control parts of the two systems at the same time.

Q: So it ends up not costing the operator as much in that case…

TC: Exactly, so that is why I call this label an integrated label. When you get a contract with a certification body, this label will cost a lot cheaper for operators already ISO certified.

Q: And how has the reaction been so far?

TC: Well for the moment, five plants are doing the work to be certified. Maybe the first certification could open between April or May, but for the moment we haven’t done any communication – we are waiting for that first certification before making any conclusions.

Q: Can you tell me more about who will benefit from this new label, and how?

TC: Those who benefit will be every stakeholder of the industry. Users will benefit from this label because it gives them more traceability, more control and more quality. Operators will benefit because it secures their outlets. Even, I would say, by extension the consumer who is buying food products grown on farms using certified compost, and finally as well it benefits the national authorities by increasing the quality of the national market.

 

The Question of Biowaste From MBT Plants

 

Q: We mentioned before the trouble you had to bring all the stakeholders together around the table, but you’ve had a few other issues too, like deciding whether or not to include mechanical biological treatment plants (MBT) plants. Would you care to talk a little more about that?

TC: Well that was one of the questions, whether this label should include the municipal solid waste compost from MBT plants and other sludge sewage compost as well or not. In the end we decided to make this label apart, because Compost Plus members are not familiar with those plants, so it was too complicated for us to imagine creating a label integrating all urban compost. We didn’t want to make a label that confused the user, so it was better for us to separate this initiative.

Q:  Was there any pushback on this decision, or did you have any trouble defending it? 

TC: No, actually they understood this position and today they are working on their own certification label as well on their side. So we’re happy because our initiative gave them the same idea and hopefully with their label they will try to increase the quality of their compost.

Q:  Of course our stance is that source-separation is the best way to go for organics recycling, but are MBT plants popular, or gaining popularity, at the moment in France?

TC: I will say that for the moment the local authorities are waiting for a signal from the national authorities. There are no clear national strategies on how to recycle biowaste. Some local authorities chose to do separate collection of biowaste, others chose to do MBT – but there are few of them, and for the moment most of the local authorities haven’t done anything yet.

 

Source Separation of Organics & The Energy Transition Law

 

Q: This is a good transition to talk about what’s happening in France more generally now with organics recycling and source separation. It’s an exciting time at the moment in France – can you tell us more about why?

TC: Well there is a big regulation project called the Energetic Transition Law. In this initial project – supported by the new Minister of Ecology – there is one goal, which is to generalise source separation of biowaste by 2025. So this will be the strong signal I was talking about for local authorities to favour separate collection of biowaste all over the country.

It will also be a really important measure when you think about the international context of climate change and also in contemplation of the next 21COP held in Paris in November (a summit on climate held in Paris at the end of the year), and this measure will be strong contribution from France to reduce our environmental waste impacts. Because we have to know that thirty percent of human methane gas emissions are from landfilling.

So about this Energetic Transition Law – in a few days the Senate will examine the law, and their conclusion should be delivered in the middle of February, so in two weeks, maybe the national situation will totally change.

Q: You’re busy right now talking to the senators and so on about separate collection to spread the word, and this brings me to the source separation guide book (or manual) that you’ve produced (published 5th February). How long has it been in production?

TC: It was also two years work, actually. It’s a book that gathers many, many successful experiences from all around France about source separation of biowaste. There are more than twenty local authorities that have contributed to this guide. And we will officially publish on the 5th of February, so then we will widely spread it to local authorities.

Q: Can you tell me why there is so little source separation in France at the moment, is it just a question of economics or is there much opposition to it?

TC: I wouldn’t say that there is many people against source separation of biowaste in France, but there are still the same people and local authorities defending – and that’s normal – their investment and what they have done. So we can’t say that France is MBT, because some of them are, but some of them are in favour of source separation of biowaste.

Q: Right so there are just a lot of different voices at the moment.

TC: Yeah, it’s a lot of different voices, but most of the people are just waiting for the conclusion.

Q: But municipalities might gain the confidence to start source separation schemes now thanks to this guidance manual?

TC: Yeah that’s true. That is one of the goals of this manual to show the local authorities that source separation of biowaste works everywhere – in urban areas as in rural areas. And yeah, we want to demonstrate that it is working and it’s feasible technically and economically. Because most of the time the argument is that separate collection of biowaste costs more than, for instance, MBT. But this guidebook shows that the twenty local authorities can contribute to this book haven’t got more costs than the national average.

The Future For Compost Plus and France

 

Q: It will very much depend on what happens with the Energetic Transition Law, but what is the focus for Compost Plus then in the next few years?

TC: Well first of all our next goals will be to make sure the ASQA label is implemented everywhere by local authorities in as many plants as we can. And in relation to the Energetic Transition Law, if the law is in favour of source separation of biowaste, we might have to focus on how we can educate new local authorities in the way of developing source collection of biowaste.

Q: It will be a very busy time, then! And it’s a very busy time for France, too – I’m sure you’re excited for what the future holds.

TC: Yeah, that’s true. The situation can totally change in a few days, and I’m sure this is because of this unclear situation that there is this debate in France. In all other countries in Europe, the national law is clear so there is no debate, and then source separation of biowaste is well developed. As we see in Germany or in Italy, when the national strategy is clear, the local authorities know that they are supported, so it’s easier for them to…to

Q: …to make the change…

TC: To make the change, exactly.

26
January
2015

Going Zero Waste: Implementing Organics Diversion at Stadiums, Venues & Events

TOS_30p

EPISODE SUMMARY

In this episode we explore the work involved in organising, planning and putting in place an organics diversion program for events with our guest, Leslie Lukacs. As founder and principal of L2 Environmental (California, USA), Leslie has spent many years organising zero waste policies at various types of events and venues. She tells us about her experiences, how to work with local composters and source the right serviceware, how to approach educating staff and the public, how to deal with common challenges, and much more.

 

MADE POSSIBLE BY ecovio® FROM BASF

ecovio® is a high-quality and versatile bioplastic of BASF. It is certified compostable and contains biobased contentThe main areas of use are plastic films such as organic waste bags, dual-use bags or agricultural films. Furthermore, compostable packaging solutions such as paper-coating and injection molding products can be produced with ecovio®. To find more information, visit their website.

 

EPISODE SLIDESHOW

 

(more…)

TRANSCRIPT

 

Making an Event Zero Waste

 

Q: Can you tell me what goes into making an event zero waste – what it’s about and what you do to make this happen?

Leslie Lukacs: Yeah, we usually get involved with the event right at the beginning so that we’re part of the planning team. We create a plan to get to zero waste and we work with all the different groups that are organising the event – from the event promoter, to sponsorship, to volunteers…And then we also order equipment, like the type of recycling and composting bins the event will need. We do any training for exhibitors or food vendors. Then we set up systems to collect the materials for either recycling, composting or reuse. And one of the big items that is reused is the food at the end of the event, so we make sure that we partner with local non-profits or some time of food bank for homeless shelters to make sure that any leftover food goes back out to the community instead of the landfill.

Q: What are you usually aiming for, in terms of diversion rates?

LL: So for us when we plan a zero waste event, our goal is to get a ninety percent or better, and so the main thing that goes into that is designing the event to go for zero waste, you can’t just go to an event and just recycling and collect materials on the backend, you really have to plan for your event to be zero waste.

Q: What happens generally with the rest of the food waste?

LL: Yeah, so in designing a zero waste event, you have to design for zero waste. So you have to make sure that the materials that you use, or the items that are being used and sold at the event are compostable and recyclable. So when we go to zero waste, we typically have a two-bin system – one bin for the recyclables and one bin for the organics – because we make sure all the vendors are using maybe compostable products and we’re really minimizing the waste that’s in the event in the first place. So for the organics, vendors might have used compostable plates and cups and utensils – and all that gets mixed in with the organic material, like the food. And yes, that material goes to a composting site.

 

Compostable Plastics and Reusable Servceware: Challenges & Solutions

 

Q: And you mention compostable plastics here. We did an episode on the show not too long about the standards in compostable plastics, and the challenges we face at the moment, as standards do not always represent what composters are dealing with on the ground.

You make sure to use BPI certified plastics when you’re using compostable plastics – but not all composting sites will accept the plastics as the rate they decompose can be at odds with their composting rate, so you have to check with your composting facility and be careful what plastics you go for.  So you face challenges here for using compostable plastics…

LL: Yeah, and it’s confusing for the public because it’s a new product out on the market in terms of what they’re used to seeing. And it looks and feels like plastic to them as well, and it’s easy for event attendees to put that material into a recycling bin thinking it’s just regular plastic. And then there’s also a challenge on the back-end if those recyclables are going to a material recovery facility; sorters at a material recovery facility also get confused if it’s plastic or compostable. So if we have to use that material then marketing and messaging is very important. One thing we do is have a green bar around the compostable product that says “composting” so that it’s more clear to the public and to the waste sorters that this material should be composted instead of recycled.

Q: If you were setting up an event, and the local facilities won’t accept the compostable plastics you’re looking to use – what do you do then?

LL: You know, we would actually love to see reuse. The compostable are just another single-use, disposable product at the end of the day, and there are some possible benefits to that, but the reality is that it’s just another disposable product. And we have demonstrated at large-scale events – maybe ten or twenty thousand people – where actually we have a reuse system with plates and cups and utensils. It’s a deposit-based system, where when they go to a food vendor, they’re actually given a reusable plate and cup and fork for deposit. And we’ve done deposits anywhere from one US dollar to five US dollars.

And when they’re done eating, we have these buckets and stations all around the food service area, and they can just put their plates and cups in the buckets there, and we have an attendant who will give them the refund back. And if, for some reason, they don’t put the item back or they take the item, at least we’re left with some funding to go replenish the supply of plates and cups and forks. And for some events, like some on-site, multiple-day music festivals, we’ll do washing stations as well where there’s a crew, and that’s part of the service or what the event is paying for – that we’ll be washing the dishes right on-site.

 

Preparing A Zero Waste Strategy for Different Types of Events

 

Q: When we talk about events, we’re talking about festivals, music festivals, arenas, fairs and so on, and as someone who has worked with all these different types of events – would the approach be different for each type of event, or is there a basic blueprint that you follow for all of them?

LL: Your approach changes event-to-event, and it can even change from the same type of an event, because each facility is unique and each area is unique, and so I’ve set-up zero waste programs for major stadiums for sixty, seventy or eighty thousand people, down to small community festivals, like music festivals or cultural festivals, and multiple-day festivals – so they’re all vary unique. If you can control what’s being purchased for the event, then it’s a lot easier.

So let’s take a stadium for example, where people have to buy a ticket to get in and they can only buy the products that are sold in that stadium. And then it’s much easier to control how to recycle and compost if you can control the products they’re buying. But if it’s like a street festival where it’s open to the public, then that’s a lot more difficult because they can bring in their coffee cup, or something that you haven’t really planned for that is just destined for the landfill because of the type of product it is – like baby diapers. So sometimes there are various challenges within each type of event, so we really have to understand the event to design the correct type of program.

Q: And would you say street festivals would be the most challenging out of all the ones you’ve worked on?

LL: Yeah, I think parades are…actually, I’ve never done a zero waste parade, and I’ve worked with one community who has a famous parade called the Rose Parade in Pasadena on New Years every year. And I just don’t know the way to work with the parade, because in a parade like that, people spend the night on the streets the night before and it’s a big deal for the community. So yeah, those are harder ones – you know, street festivals where it’s open to the public provide a little bit more challenges.

And there’s just different behaviour at different types of events: like I’ve also worked with performing art centres, and the behaviour is that you might have your drink, or you might bring something into the theatre, but you carry it back out with you. Whereas a stadium at a football game, the behaviour is that you just leave whatever you used or consumed right there on the ground. So you have to be aware of different behaviour so you can, again, design the right type of program.

Q: I’d like you to share how exactly you go about making an event zero waste. Can you talk me through the first steps?

LL: Sure. First we work with the event organiser, and we ask for a list of the types of food vendors that he’s going to have, so we can understand the number of booths and the type of food being served, and if exhibitors are going to be generating single use products – like, for example, a bag of chips, in which the material the chips come in isn’t recyclable or compostable. So we try and identify problematic products first, and if the event does want to go to zero waste, they have to take it very seriously, because we need everybody’s help. And so sometimes what we do is we have the vendors sign an agreement that they are going to use products that are compostable and recyclable, and that they’re going to help us with this zero waste program.

With some events they’ve even gone so far as putting in the contract language that if you don’t support the zero waste program then you can get fined or warned, and if they are a repeat offender then they won’t be invited to come back to the event the following year. So, sometimes when we start talking about zero waste, costs are a concern to the event organiser, and one thing that we’ve done to address costs is to look for sponsorship funding. And we’ve created a whole new type of sponsorship package, and we call it a green sponsorship package, or a sustainability sponsorship package. So on recycling bins or on the marketing material, we’re able to say, “This company is bringing you the sustainability program”, or “we thank this particular company for their financial support in making zero waste a reality”. So we’re able to identify new funds that can help offset these costs for an event to invest in either recycling bins or compost bins, or anything else that may be an additional cost.

 

Education is the Key

 

Q: And education I’m sure features a great deal in your work. Can you tell me more about that, and whom exactly you work with?

LL: There is education on all levels for all the different people involved in an event, from working in the event to attending the event. So with education prior to the event, I mentioned contracts that we do and vendor agreements, we also attend pre-event meetings and we do presentations. We’re part of the team, so we’re educating all the different groups that organise events at the same time. And then, if we’re going to solicit for volunteers, we do a training the day before with those volunteers and those volunteers may help collect the material. We recruit volunteers to save costs for the event, and we try and identify something of value to them to keep the volunteers – for example if it’s a music festival they would get a day for free, or if it’s a community festival we would provide them meals or a ticket to get in. And we do make sure all the volunteers have a t-shirt or something that identifies them as working at the event and being part of the green team.

So we do the training a day before, and then we also make sure they’re trained the day of, because even though it might seem easy just to clean out recycling bins or sort material, we need it to happen in a systematic way so that the event flows properly and we’re not in anybody’s way. So we make sure they’re trained.

And then on the public side, we look for any way to educate the public. We’ve done anything from stage announcements, at stadiums we might do an announcement on the jumbotron, to trying to get inside the program – so if it’s a musical or concert venue we’re in the program itself that talks about the recycling program. We’ve done banners, signage; even the bins themselves serve as a form of marketing. So yeah, we just do anything we can possible to make sure the public is aware of the recycling procedures.

Another thing that we do in terms of marketing or education is we partner with a well-known person – if it’s a music festival or a sporting event we try and get maybe one of the acts to do some type of sound bite or some type of messaging for the recycling program, as well as within a stadium, using the local heroes to do some type of marketing for us.

 

Involving Local Composting and Anaerobic Digestion Sites

 

Q: Another important thing is establishing a connection with the local composting or AD site as well. Can you tell me a bit about how you involve the local composting sites?

LL: Yes, usually a part of designing a program is to identify which composting site can take the materials, and who is going to haul those materials. So, a lot of communities that contract a hauler for the city, they also do the hauling for organics collection, so we just have to make sure that whoever is hauling the material, takes it to the correct facility.

Sometimes there are locations where there is no commercial composting, and when that happens it’s actually a lot more difficult to get to zero waste. So some of the things that we have done is that we were in a more rural area for a music festival on private land and the owner allowed us to create a compost pile right there on his property. So we brought in a chipper and we were able to chip the compostable products, and we were able to create the right mixture with the biodegradable products and food, and create the compost pile right on site. Some other ideas would be contacting local pig farmers or other types of farmers to see if they would be interested in just the pure food waste.

So we’ve been able to manage it like that, but those are exceptions: the majority of projects that I work with, it goes to a commercial composting site.

 

Changes Needed For Successful Organics Diversion

 

Q: And typically how big are the changes needed to make an event zero waste? I’m thinking about the event organisers here, because as you said before, they might be worried about costs, but would they also be worried about structural changes for example?

LL: That’s really where I come in, you know, they have so many other things to worry about and I try to make it as easy for them and the event as possible. And in terms of budget – many events already have a cleaning budget and they’re used to hiring some type of group to do the cleaning, so that’s typically the budget that we draw from. This would be for more for a temporary event like a music event or something, but instead of putting the money towards a cleaning company, they would put their money into a zero waste company. And that company would make sure the event was as clean as possible, but also sort out the materials on the back-end and make sure that they go to recycling and composting.

But when I work with a venue, for example like a stand-alone facility that puts on events, I do the training internally. So I’m actually training how the employees collect and manage the material – I don’t bring in crew, I use their crew. It’s all training and getting that that company or that venue up to speed on how to go zero waste.

Sometimes it takes years. Sometimes if a sports venue, or a zoo or theme park wants to go zero waste, it doesn’t happen overnight, it can take months or years to get to zero waste because you are making changes and sometimes those changes take longer. Also, like, changing the products that you’re using. Or getting rid of other products and finding new products to take care of older products that were just destined for the landfill.

Q: I would imagine that depending on the size of the event, and the type of event, you would need a certain amount of people to work with, or a team, to implement the changes. Can you talk me through the difference in terms of the team needed, for a small, medium and large event?

LL: It always varies and depends on the event. It’s hard to just give a general number. But when I work with a stadium or a theme park, or some type of tourist attraction, that’s just me. It doesn’t really require much more. And so in that situation we might write a plan for their facility; I’ll look at their sponsorship and see what type of funding they can get through sponsorship, and then I’ll work with their event manager. Once the facility manager or facility director approves the program, I tend to work with more with the events manager, as well as the facilities manager – the person who’s in charge of making sure that facility is clean. So that’s how the changes happen.

But if it’s a festival and a one-time event in public space and they do want staff – the more staff the better. More staff is an increase in how much it’s going to cost, so we’d have to look at volunteers and if there’s a good market for volunteers. So it really just varies. One thing that I do want to say about volunteers is that if you have anybody who’s interested in volunteers: we’ve seen that about twenty-five to fifty percent of the volunteers that sign up do not show up. So if you are planning volunteers, make sure you plan for more volunteers than what you need, because some people have very good intentions but may not be able to actually take off the time.

 

Common Challenges For Organics Diversion

 

Q: What are the challenges you face for setting up the system?

LL: I think the biggest challenge is change. If it’s with a stand-alone facility or some type of venue, many people aren’t as open to change and so sometimes I find that when I’m talking about all these changes that they might not believe it would happen, or that they don’t think it can happen. Or if an employee somewhere along the way had already suggested this and they didn’t do it… So it’s just really about trying to work with the people within the venue and working through that change and making that transition as easy as possible for them.

What I find, when I go into these venues, is that about ten percent love the idea: they support zero waste, they want to be composting and recycling because they already do it at home, so they are fully supportive of this program. And probably about another eighty percent don’t mind, as long as it doesn’t infringe on their day, or take too much time out of their day – you know, they’ll support it and they’ll go along. And really, only about ten percent are the naysayers and talk about how this can’t happen – they’re the ones who have an issue with change. So what I try and do is identify the top ten percent that really support the initiative, and I make them leaders internally, and I provide them with whatever tools they need to make this succesfull. So it’s great when you see that ten percent, and then the eighty percent who will do it if it’s easy for them…And so that’s how we address change, by working with those who want it first, and then…

Q: …Bring the rest along with you….

LL: Correct, yes.

Q: And are there any other challenges, maybe logistically speaking?

LL: There’re always little logistic things that come up, and it’s just the nature of events when you’re dealing with so many people coming to an area at one time. So I would say just expect for things to happen, and to know that it probably won’t run smoothly, there probably will be things that come up. You just need to be able to think quick on your feet and find solutions that work. And maybe something you did didn’t work, but now you have a better start for next year.

One thing that I do is that I create a report after the event, and part of my report is pros and cons, challenges and solutions. So we identify things that we can do better – because there’s always something that you can do better – and then we identify solutions so that the next time this event happens it just gets better and better with time.

Q: For my final question: is there anything you’d like to see happen in the near future in relation to zero waste events or how they are organised?

LL: I would love to see more and more events be zero waste, and go zero waste, because it’s actually a lot easier than what they think. There are challenges and items that need to be identified when planning this, but it’s actually a lot easier than you think, and I think it’s just such a better sustainable way to manage your event. And you have lots of people coming to an event and you have this audience, so why not take that opportunity to also educate them on sustainability and provide them the tools so that they can be responsible event goers. I think it’s really important to educate the public that they can do this. Because, let’s face it, most people go to some type of community event every year, so if we’re educating these people, then we have a better change that they’ll do this at home as well.

12
January
2015

Horticulture Special #1: Compost’s Transformative Effect On Olive Orchard

29_Olives_Compost_Main_Image

EPISODE SUMMARY

We’re kicking off the year with a focus on the use of compost in horticulture – how compost use affects soil composition and soil health, and the plants or crops grown in it.

This week, we’re talking to Graham Brookman of The Food Forest organic farm in Gawler, South Australia about how compost has helped transform his poor quality soil and sensitive olive crops and greatly impacted his business for the better. We’ll be discussing how exactly compost works to improve the soil, and the olive crops especially, and we’ll also be exploring the cost factors involved, sourcing compost, the challenges he faced at the beginning, and how long it took to see changes in the soil and crops.

 

MADE POSSIBLE BY BIOBIN® 

Featured Video:

BiobiN® is a mobile, on-site organic/wet material management solution that starts the composting process and effectively manages odour from putrescible waste. BiobiN® can be used in a variety of outlets, including food manufacturing, restaurants, shopping centres, supermarkets…it’s endless. Whereever organic or wet materials are generated, BiobiN® is THE solution.

Screen Shot 2015-01-12 at 14.30.06

 

FEATURED EVENTS

COMPOST2015: Organics On The Rise – The USCC’s 23rd Annual Conference and Tradeshow. January 20-23, 2015.

The world’s largest organics recycling conference and tradeshow. COMPOST2015 is organised by the US Composting Council, and takes place in Austin city, TX. The event is dedicated to sharing knowledge about everything: from how to run a compost facility to the challenges of collecting green waste and food scraps. Those who attend the sessions and pre-conference classes can earn continuing education credits as well as cutting edge techniques in the industry.

Visit www.compostingcouncil.org/compost2015 for details.

 

EPISODE SLIDESHOW

 

Photo by AracuanoSome right reserved.

(more…)

TRANSCRIPT

 

The Food Forest – Soil and Olives

 

Q: Can you tell me a bit about the Food Forest and your olive orchard especially?

Graham Brookman: The Food Forest is a small farm, of about twenty hectares, and of that about seven hectares are irrigated, which is important because we have an annual rainfall of only about forty-four hundred mills (millilitres). We have about one hundred and sixty different varieties of food that we produce, and in addition to the raw foods, we do a lot of value adding; so we would not only produce grapes, but the wine from the grapes, and the vinegar from the wine, and so on. So we tend to have a value-adding stream, which then creates its own by-products, and those by-products go back into the input of the system to keep it going. So we need the least possible non-renewable inputs from the outside.

So, olives are a particularly interesting crop in our environment. They’re very sensitive to the amount of rain that you get, and if they don’t get enough water they will sulk and they won’t give you a crop. And if they get adequate water, then they’ll feel really good and generous and give you good crop. So, we’re sitting on the knife-edge with a crop like olives, and the management of water in the soil is completely critical. So it’s a very interesting crop to watch when you’re thinking about how good your soil is, and how you can maximise your yield, given a particular rainfall.

Q: Can you share with us the situation you had with your soil before you started applying compost – I know it was quite poor quality and a bit of a challenge for you.

GB: The soil is naturally quite low in carbon. It’s an alluvial soil, so it’s largely fine clay silt brought down from the hills and down from the Barossa Valley, and that’s dumped into this old riverbed. So the whole of our farm is actually in a riverbed, and if the river gets angry we actually go under. So we’re acutely aware of where our soils have come from, and the upshot of that is that we have naturally around about 0.7 of a percent carbon in our soil, which is very low: a decent agricultural soil in Australia is somewhere between 2.5 and 3.5. So we started right down at the bottom end.

It was a very unforgiving soil that had the capacity to chemically concrete, virtually, in the summertime – so it was like farming on clay bricks. And so our first and major challenge was to unlock the soil from this concreting – and that was mainly done using calcium, so a calcium rich fertiliser. We used gypsum to chase the sodium ions off the colloids so that the soil would become a little bit more crumbly. And from there it’s just been a steady building of carbon that has led to the vast improvement of our soil.

 

How Compost Became A Solution: Location, Contamination & Organic Certification

 

Q: When did you decide to use compost, and why?

GB: Well we had been thinking about it for a long time, but we were bullied into going into a competition – the South Australian Premier’s Food Award – and the sponsor of the award was a guy called Peter Wadewitz from Peat Soils. And, you know, that was sort of by-the-by as far as we were concerned; we were just focused on trying to win the award at that stage.

But along the way, and particularly after we’d won the award, we’d got to know Peter very well, and it was only through talking to him that I realised how cheap compost is. It’s much cheaper than chemical fertiliser, and it gives you all of the added micronutrients, and it gives you carbon. So you’d have to be absolutely crazy not to use it in our situation. We are very close to the source – that is the city of Adelaide, which has got a million people producing organic waste, so the hauling distance is short, therefore the price is good. We also had a good contractor who does spreading locally at very competitive rates, and he worked with us to devise a way of throwing the compost into the actual olive rows – right next to the roots of the olive tree, rather than in the inter-row.

So firstly we could get the compost cheaply, and secondly, we could put the compost where it was needed. So altogether it was pretty easy to decide that that was the way to go!

Q: One of the biggest factors in the affordability of compost for farmers is the proximity to a source of compost. I’m sure you agree?

GB: It is. The cost of transport can be an absolute killer. So if you’re within fifty kilometres of one of the actual manufacturing points for compost, then you’re within a competitive range. But once you start going one hundred, two hundred or three hundred kilometres away, it starts to get pretty much undoable. So we’re just very lucky, and it’s my belief that we need to create cyclical systems where the city – which consumes the bulk of the food (and many other non-renewable items) and produces this magnificent waste stream that mostly goes out to sea – that could all be going straight into the farming system, which is just out on the periphery of the city, taking advantage of the waste water and the waste nutrient stream.

Q: A big concern for those using compost is the contamination rate of the compost. Did you do any research into the compost quality, or did you have any concerns about the contamination rate yourself?

GB: Well, we’re organic growers, so it has to be certified organic, and that was taken care of by the organic certification. So we didn’t have to worry much about it.

Q: As organic farmers, you’re able to use the compost made from non-organic materials from the city because of the change in certification, correct?

GB: Yes. There was a particular day at which one of the certifiers said, “Okay, we’re going to take the view that non-certified organic inputs, i.e. once composted and well done, can be regarded as organic”. That was a major breakthrough as far as I was concerned because up until that time we couldn’t use it because it wasn’t certified organic, and that was a mind-shift by the certifiers. So, that was a very important point.

Q: There are different types of compost to chose from and it can be tailored to suit your specific needs as well – so for your soils and for your orchards, what kind of compost were you looking for?

GB: As a farmer what I was looking for in compost was a high nitrogen level, because nitrogen is the element that drives plant growth most, and in most organic fertilisers there’s a dearth of nitrogen. So looking at the different producers, one stood out as having relatively higher nitrogen levels – still not huge, only about between 1.5 and 3 percent in terms of difference – but it makes a hell of a difference to the plants. It’s like you’ve got a rocket under the plant. So I was looking for high nitrogen, and I think that we can mainly thank the resource of animal manure for that. They had access to quite large amounts of animal manure, which went into that particular compost, and that was very important.

 

Compost Benefits: Water Retention, Increased Yields, Carbon Build-Up

 

Q: How often do you apply the compost?

GB: Back when we were poor we could only put it on once every two years, and we sort of hit on a rate of about twenty-two cubic metres per hectare – and that’s applied in bands under the trees. And then we got a bit richer and we do it every year now. And that’s much better because we could see in the second year of that cycle that our yields were less, so we need to keep topping it up. The soil is working hard and it needs to be fed, that’s for sure.

Q: What is important to keep in mind when growing olives, and how does the compost affect the olive tree growth, and crops?

GB: As I mentioned, olives are really capable of sulking. So it’s very hard to kill an olive; they will just stay alive under really bad circumstances, but in terms of giving you a decent yield, you really need to look after them if they’re going to look after you. So they do need reasonable amounts of fertiliser, and reasonable amounts of water. And what we didn’t have was any way of storing extra moisture in our soil when it was low carbon. Now we have three times the amount of carbon in our soil, having used compost for twenty-five years. So we have a much higher reservoir of water, which is actually carried within the organic carbon in our soil, and that makes all the difference.

Not only does compost give you ultimately more carbon, it gives you the capacity to hold more nutrients and hold more water in the soil, and for olives that just is enough to make the difference in our environment. We crossed a bridge about fifteen years ago where the olives suddenly decided that they quite liked being here, and instead of miserable little olives and very poor crops, we started to see some really good crops and it just gets better and better.

We haven’t had to use any other fertilisers, really, since we moved to compost. We had to fix up some stuff in the beginning, when we were low in magnesium, calcium and boron. But once we had those essential things fixed up, we have simply used compost every year, and it’s given us all of the nutrients and the carbon. So it has been quite miraculous. I feel a bit slack really, as a farmer, not having the do all of the recipes and looking at different fertilisers every year!

Q: I can imagine! You touch on some of the benefits here that you’ve experienced with compost, and I want to focus on that aspect now to give people a clearer idea of just how big an impact it’s had for you, particularly at the beginning. According to the case study done by Compost For Soils on their website, Even when you were only applying the compost every second year, production started growing steadily and yields had risen by fifty percent within a four year period – which of course has led to an increase in staff.

Soil organic carbon was as low as .7% and you have now got triple the amount of carbon, which then in turn has a huge impact on the water-holding capacity of your soils – with an increase of moisture infiltration and water holding capacity of up to one hundred percent.  So now you’ve got healthy and happy olive trees, thanks in the most part to compost…

GB: Yeah, it’s amazing really…

Q: How exactly has the compost benefitted the olive plants and the yields they produce the way that it has?

GB: One of the main things with compost is that you reduce the stress levels in your plants. So here, if we hit a real heat wave; temperatures can go up to forty-six, forty-seven degrees Celsius (116 degrees Fahrenheit) and that puts the plants into stress to the point that they start producing some quite nasty chemicals – you know, some off-tastes: a lot of tannic kind of tastes – and the compost works in a number of ways to combat that.

One is actually how it keeps the soil temperature lower. So, putting the compost on fairly thick as we do, it’s not only acting as compost, it’s also acting as mulch. So if you had open, unshaded soil, the temperature might be seventy degrees centigrade or higher; well you wouldn’t want to experience that. Or, you can go under a layer of mulch in the same place, and if it’s a decent layer then you’re down around twenty-five or twenty-eight degrees absolute maximum. So it is absolutely staggering what a difference a bit of mulch makes.

So that’s one effect. And then you’ve got the continued capacity of compost to deliver water to the plants on those hot days. You just get that continual availability of moisture. So I think they’re the two key things that compost will do that conventional fertilisers won’t.

Q: So it’s crucial to supply the plant with a continual supply or water, and the mulch layer is quite critical then for success when it comes to olive growing in hot climates…

GB: Well yes, and as I was saying with the olives; if you don’t keep the water up, then they just won’t give you a yield. It’s as simple as that. We practice what’s called deficit irrigation where you don’t give the crop all of the water it could possible use, you give it a percentage of that. It’s like feeding children too much: if you feed them too much they get too fat and develop various diseases, but if you just keep them a bit leaner and a bit meaner and…but if you starve them they die!

So you’ve got to find that sweet point where you provide them with enough nutrients and water so they give you that yield, and that’s a very particular point. And we all aim for that here because we don’t have unlimited water: every little bit of water is very critical and compost helps us to find that sweet point.

Q: And of course with such limited water, it’s important that your irrigation applications are effective too…

GB: Overall. Of course, if you are irrigating on soil with low carbon, the water will go, ultimately, straight through it. It’s lost to drainage. Whereas if you’ve got a good carbon level in the top meter of soil, you can store bucket loads of extra water, which means that every kilolitre of water that you’re applying is actually being used by the plant instead of losing half of it to drainage, and that’s tremendously important. And then, in terms of utilisation of the water you’ve got in your soil – If you can reduce transpiration and keep your plants together where they haven’t kind of collapsed, then again you’re getting a much more efficient use of the water. So you’re winning in a couple of ways.

Q: That’s right, and I didn’t mention it before, but over that four year period once again, your irrigation applications grew to be twenty-five percent more effective – not only because of the carbon’s capacity to hold water, but because it lowers the temperature of the soil and reduces evaporation as well. But aside from these obvious benefits, what other benefits have you experienced with compost use?

GB: Oh, the soil microflora. If you’ve got a lot of carbonaceous material and just general vegetable material and so forth, you’ll find that you’re developing much healthier microbes. We have a laboratory in South Australia that actually tests the different types of microbes you have in your soil; and so you’ll have bacterial ones and fungal ones, you’ll have pathogenic ones and beneficials…and there isn’t any doubt about compost – it just really fixes a soil up that otherwise has no defence.

For the tree – if there’s a potential bacterial infection or something like that, with the compost you’ll suddenly find that you’ve got all the fungi and so forth that will get stuck into these pathogens and protect your tree. So there’s no question about that. We actually got our soil tested by a doctor Ashley Martin at this laboratory Microbe Labs. And when we first got the results back – you’ve got all of these issues in your soil, like gauges that you would have on the dashboard of your car, and if the speedometer reading, if you like, is right across to the right, it means you’re really good for drought tolerance, and you have another dial which is really good for bacterial-fungal balance, and so on.

And with our soils that have had compost on them for so long, every test that was done by this lab was right across to the right-hand side – fully on. And so it was good to actually see that this trial that was done using the DNA testing of all the microbes in the soil proved exactly what we’d been suspecting all along.

 

Challenges Faced at the Beginning

 

Q: Did you face any challenges at the beginning with sourcing or applying the compost?

GB: Well working out how we could band the compost along the actual tree rows. There was a lot of mucking around. We tried shoots sticking out of the side of the machine, and that was quite clumsy because you had shoot that used to crash into trees every now and then, and so forth. And then this guy from Africa – he was a welder – he designed these baffles that went on the back of the spreader. So the spinner would spin the compost out and it would hit these baffles and then bounce into the right place in the row. That was really good. So once we worked that out, it’s been pretty straightforward.

Q: Were there any challenges you faced specifically with the olive crops?

GB: We did have quite erratic yields with quite a lot of the crops, and we found that the individual climate of a year was critical to success, and I think compost has evened it out quite a bit. So the crop just charges along anyway, even if when you started this whole process a year like that would have just written you off and would have destroyed you. It doesn’t do that anymore because everything’s more resilient, and I think that’s really important. It gives you much more confidence as a farmer, that’s for sure.

Q: How long did it take for the compost to start making an impact on your soils and crops?

GB: The soil improvement came with both calcium sulphate, combined with the compost. And the gypsum, if you get rain, it takes about two or three days and you will notice that a paddock that was like rock now is quite soft. The compost was much slower, and so in terms of noticing a perceptible rise in soil carbon viability and workability with machinery, and that sort of stuff, it took two or three years to get anywhere.

But I think once you get to a certain point, you’re going to actually see the benefit in the year of application. So I would say that nowadays, we get all the money back in the first year, and then more money back in the second, third and fourth years from a given application. So your compost is extremely valuable, because you’re paying off the investment in the year that you actually apply it – and then you’re getting more and more benefit from then on as well.

 

Investing in Compost: Should You Take The Plunge?

 

Q: Why do you think some farmers are slow to use or invest in compost?

GB: Most of them are too far away, that’s the problem for a lot of them. Farmers are very practical people: if they do the sums and they can see that they will make money in their operation by buying compost rather than something else, mostly they’ll take the plunge. They’re very hyper-aware of economics. They’ll change crops from season to season, and be watching world markets…so there’s usually and economic reason; they’re economic rationalists, that’s for sure.

But the other thing is that you can put on a powerful fertiliser through your drippers in twenty minutes. You can’t do that with compost. So fertigation, particularly, is a very fast way of getting nutrients to plants. So I think not being a purist is half of the problem. So I would see a practice emerging that says “We’re going to base the soil health of our operation on compost, and we are going to continue to use sophisticated manufactured chemicals to maintain the exact control that we want in out greenhouses”, or whatever it might be.

But we could probably still use twice as much compost as we are at the moment.

Q: Do you have any words of advice for other farmers, or olive growers out there that are looking into using compost?

GB: The sooner you start applying compost, the sooner your soil structure will change – that’s the main message. You just jump in and start doing it, and I think you’ll find that you never stop. You know, I know a lot of people who have sort of weaned themselves onto compost; so they’ve applied a bit of compost for a couple of years, but they’ve kept a little bit of chemical fertilising going on at the same time, and then they’ve switched right across to compost. And so if you’re scared you can do that. It’s sort of like organics – you can do half your property and then you can do the rest when you’re convinced that you’re making more money.

So, particularly for farmers that have got a bit of land close to the city, they’ll find that they can increase their crops and maybe increase yield two or three times, become more profitable, and be doing the right thing for the planet. It doesn’t get better than that!

 

13
November
2014

Strategic Outlook: What Direction for Waste Collection Technologies?

TOS_28_Waste_Collection_Vehicles

This episode corresponds to Lesson 4 of our online course.

In this week’s episode, we explore the process of selecting waste collection vehicles and technologies for a city’s collection system – where narrow streets, traffic and noise are some of the key factors to influence the decision making process. Our guest this week is project manager of Waste and Recycling at Copenhagen City in Denmark, Björn Appelqvist, who discusses with us the main challenges for cities for collection services, and the advantages and disadvantages of various types of technologies, with a focus on smaller collection vehicles especially. Björn also gives us an insight into their procurement process – where a lack of industry standards make it difficult to navigate.

Thank you to If You Care for making this episode possible.

If You Care Certified Compostable Bags are made from potato starch from starch potatoes, blended with a fully compostable polymer, and are polyethylene and plasticizer free. Their potatoes are grown for starch only unlike corn which is grown for food. Their potatoes require forty percent less land than corn and no irrigation. For more, visit their website.

Events on our radar this week:

European Biosolids & Organic Resrouces Conferece 2014.

Pollutec 2014.

Save The Planet 2015.

Photo by Chmee2. Some rights reserved.

(more…)

 TRANSCRIPT 

Inner City Challenges for Waste Collection Vehicles 

 

Q: Björn can you start by give us some information on Copenhagen city – the layout of the city; what are the main challenges Copenhagen faces for collecting organic materials, and other kinds of materials as well?

Björn Appelqvist: Copenhagen municipality has about five hundred thousand inhabitants, so it’s a quite small municipality, compared with bigger cities around the world. It’s a very small area, and we have a population density of about six hundred inhabitants per square kilometre, and we have three hundred and fifty thousand workplaces within the city borders. So, despite being quite small in international measures, it very much has inner-city characteristics. And, around ninety percent of our inhabitants live in apartment buildings, or high-rise buildings, and we have about twenty thousand single family houses on top of that.

But altogether the Copenhagen metropolitan area has very much inner city characteristics, with all that that means – traffic congestion, narrow streets, historical buildings, commercial and tourism activities combined with residential areas – so, in that way we have all the challenges that inner city areas have, I would say.

One thing that I think is important to point out is that the Scandinavian waste management model is based on emptying most of the bins from in the backyards of the residential buildings. Our bin men actually go in and collect the bin in the yard. It’s not the landowner putting the bins on the street on collection day, which also means that  the waste management companies that we are contracting do have to walk into most of the properties in Copenhagen. This of course calls for more space for bins within the yards; it calls for good access routes, and also means that the collection holds a little bit longer at each address that would be the case if they should empty from the pavement outside the buildings.

Q: And in relation to the trucks being parked outside for longer, and the collection crews having to bring carts outside – could this create a bit of a noise issue with residents?

BA: Of course a collection truck is noisy in some kind of way, but there are basically three types of noise that can be annoying or disturbing for these citizens. First of all, the noise from moving the bins, from where they are placed in the yards out to the vehicle and back again – the wheels are hitting the pavement and the cobblestones and there is noise from the transportation of the bin. That’s hard, and it’s hard also because when you are in the backyards, you’re closer to people’s bedrooms, and that’s most annoying (laugh).

In addition to this, there’s a noise when you are emptying the bin on the compactor trucks – hitting the back of the truck to get the waste out. And the third source of noise is generally when compacting. So, those three factors are more important, I would say, than just having a truck holding still outside the property. Of course as well, you always have the acceleration and breaking of the truck, but that’s quite small compared to the noise level from the other activities.

 

What Should You Look For In Vehicles?

 

Q: And what then are you looking for in a vehicle? Can you tell me about the specifications and so on?

BA: We have a couple of main targets put up. Copenhagen has an ambitious climate plan for becoming Co2 neutral, so of course the reduction of Co2 emissions are important for Copenhagen. We also look at noise reduction, and we look at NOx and particulate matter emissions. Those are the three environmental factors we’re looking at optimising. On top of that, we’d like to see if we can get as working environmentally friendly vehicles as possible, and it’s very much about getting in and out of the vehicle, and if things can be done to make it easier to work around the vehicle, that’s good as well.

And our last factor is that we want our vehicles as traffic, bicyclists and pedestrian friendly as possible. There are talks – and luckily enough waste collection vehicles aren’t involved here – that there are some incidents of right-turning heavy vehicles and accidents with bicyclists. They are of course incidents that are very grave for the unprotected bicyclist in that situation, so that’s something we want to avoid. So in the basic form, that’s what we’re looking for.

 

Does size matter? Pros and Cons

 

Q: A lot of cities are looking to use new generation vehicles – usually smaller vehicles for organics collection especially – but can you tell us about the type of vehicles you use, and the issues you may have with them?

BA: Yes, so most of our vehicles today are standard sized, two or three axle collection trucks (the larger ones), which works pretty well for collections in the city, I would say. But of course you have congestion problems when entering narrow streets. And what you can have as a problem is, if the street is narrow and you have a lot of parked cars, there actually could be trouble getting in our out of the vehicle because you can’t really open the doors (laugh). Then bus doors that can be seen on some types of vehicles could be useful in some situations. But still if a street is within the norm values, it can be very difficult on narrow streets to collect. And in that case narrow vehicles especially are important.

Q: So smaller vehicles do have advantages here: they can access smaller streets quicker, and can therefore be suitable for increased collection times. Regarding noise reduction – if they are electric vehicles and don’t use compaction, this cuts down on noise. But then, there are some disadvantages to smaller vehicles as well. Can you tell us about these disadvantages?

BA: Of course as you say, a smaller vehicle has the advantage that it can get access to more places than a larger one, and you can have noise reduction and so on, but the disadvantages are interesting to approach as well, as you say. Of course inner cities are dense, which can make it hard to go in a big vehicle, but on the other hand, in a densely populated city, you fill up a vehicle quite fast because you have a lot of waste producers in a small area. So, smaller vehicles means a lot more transportation time to transit stations. So the amount of collection work you get out of it in comparison to the transportation work is smaller on a smaller vehicle.

And that of course is also connected to what kind of salary levels you have. Scandinavia and western Europe has high salary levels in general, and the more your man-hour costs you have compared to the investment of the vehicle, the more disadvantageous it is to go for smaller vehicles, I would say.

Q: Okay, so essentially the lower payload capacity – or amount of material that can be placed in a vehicle – is a crucial factor here. And labour costs factor in here too if there is an increase of hours needed to collect the material. These are all important to keep in mind when planning a system – the collection routes, the efficiency of the service and the type of technologies, and listeners can connect with Lesson 4 of our online course to learn more about how to plan an efficient collection system in relation to this.  So, in summary, you have to be careful how you plan…

BA: Yeah. And there is another factor for small vehicles here in Copenhagen and Scandinavia. You have to remember that from an international perspective, Scandinavia is a small market for vehicles in general, so I know there’s not that many suppliers of small vehicles on the market, and that’s something we struggle with when looking for alternatives. There’s not an optimal market competition there, and adapting vehicles for our market aren’t that attractive, it seems – especially for the small ones.

 

Procuring Collection Vehicles: Key Things To Look Out For

 

Q: And for other cities who are looking at contracting or procuring vehicles for collection – what, in your opinion, would be the key criteria or things to pay attention to when choosing a collection vehicle for your city?

BA: I would once again say, go for Co2 reduction. If it’s fuel efficiency, if it’s about vehicles improving or helping to support the driver to drive in a fuel efficient way; if it’s going for reduction of  – especially for cities once again – NOx and particulate matter are some of the tolls on human health and some of the main challenges for an inner city environment. All that should be focused on.

With noise reduction, I see very little on noise reduction on compactor trucks right now. You have noise reduction technologies on the driving lorry, but on the equipment you put on for compacting, that hasn’t been very much done. It’s still a noisy steel cupboard, where you empty waste into, and that has to be improved. Of course it depends on how noise sensitive your city is, but if you could have an environmentally friendly, noise free waste collection vehicle, then you can actually collect waste twenty-four seven. You’ll have good capital use, you’ll have less traffic problems and so on. So noise reduction, I see, is directly connected to the capital use efficiency of your vehicle parts. For me that’s a key issue.

And of course, traffic security and working environment are the third ones. Easy access of the vehicles, and good vision all around the vehicle. To be able to spot pedestrians and bicyclists especially, but also in order for the waste collectors to travel safely around their vehicles. That’s the focus point.

 

Influencing Markets Through The Procurement Process

 

Q: The city of Copenhagen does not own its own trucks, but is a contract-driven organisation: you procure the trucks and waste management services for the city. As a procurer, there are certain ways you can influence the type of vehicles on the market, and encourage certain types of technologies over others. Can you tell me about your procurement process, and how you do this yourselves?

BA: Well, we do our procurement processes in a way that we actually make competition for environmentally friendly vehicles. We are right now mandatorily  specifying the use of electricity for waste compacting so that you can have less noise and less waste emissions from the compacting parts of the trucks. We are putting up competition on the fuel for the lorry. Of course, diesel is  awarded on the lowest level, and then there is either natural gas or compressed gas; and on the top level of course, in the long run, we would like to see more fully  electrical vehicles, which we realise needs new business models and leasing contracts – especially within a procurement situation where we procure for five to seven year contracts.

So here the business has to adapt if we are going to be able to absorb the larger capital costs for having a more economically and financially efficient procuring operation period – but that’s the timeframe that sets the criteria for that. But that’s what we’re doing on the Co2 and noise side right now.

We are specifying norms on the visibility and the height from the road up to the floor in the driver cabins of the lorries to ensure both that they are easily accessible for the waste collectors, but also to make it easier to see pedestrians and bicyclists around your truck. So that’s how we try to do it. We say that there are maximum measures that have to be fulfilled for height from the street to the lower level of the front screen, as well as from street-level to the floor of the driver cabin.

That’s the kind of things we try to do as procurers and a contract-driven organisation.

 

Lack of Industry Standards Makes Tendering Tricky

 

Q: Are there any challenges or issues you’ve face during the tendering process, or any issues you’d like to address when it comes to tendering – maybe in relation to specifying vehicles, for example?

BA: In a way, it is hard as a tendering organisation to find out how to do this, because you havet o do your own market screening on certain technologies or producers. And in the long run, what we really would like to see would be industry standards, or industry norms for waste collection vehicles for use in inner cities. It’s much easier for u sto be able to refer to a standard; it’s much easier for our contractors to know what they should ask for; and it’s much easier in the long run – I hope – for the producers of the vehicles to know what’s expected from them. Because that could be really useful, and that’s something that I would urge the vehicle producers to look into, and see if we can get some standards and norms here. Because that would be a great step forward for efficiency and environmentally friendly waste collection in inner cities. 

 

Final Words 

 

Q: One more question before we go: what would you like to see happen in the future with collection vehicles  or how the city uses them? Any final words you’d like to leave with our listeners?

BA: Well, it would be nice to see more inventions; more untraditional thinking in the field of waste collection. What can be done? What kind of different vehicles could be bought, built and utilised within city borders? I said earlier that we don’t have many small vehicles, but on the other hand, is the ”the bigger the better” philosophy – which is very much driven by the idea of capital per usage – is that the right philosophy? Or could we think differently on this? That would be interesting to see – where the innovation and where the new thinking is in that field.

27
October
2014

New Strategies For Recycling Commercial Waste: The Industrial Ecology Program of NSW, Australia

TOS_27_Commercial_waste_australia_IE

This episode corresponds to Lesson 3 and Lesson 5  of our online course.

This week we’re taking a trip down under, to highlight new and exciting recycling program created by the EPA (Environmental Protection Agency) of New South Wales, Australia. The program, called the Industrial Ecology Business Support Network, aims to facilitate and encourage the reuse of industrial waste materials between medium to large businesses in order to recover recyclable materials from the commercial sector. We speak to Phil Molyneaux of the EPA in New South Wales, who tells us more about the program and how it operates, what it will do for businesses, and how it may be replicated in other countries.

Thank you to Resource Recovery Australia for making this episode possible.

Resource Recovery Australia is a national profit-for-purpose business, providing coaching, consultancy and operational waste services, based on their award winning social enterprise model. They work with Councils, communities and businesses to maximise the economic, social and environmental outcomes from resource recovery. For more information, visit their website.

Three upcoming events that are on our radar this week:

The Joinville Zero Waste Week in Brazil,

The National Zero Waste Youth Congress, Brazil,

and

The International Zero Waste Youth Congress in Puerto Rico.

  

TRANSCRIPT

 

A Solution For Diverting Business Waste From Landfill

 

Q: How and why did the Industrial Ecology program come to be?

Phil Molyneaux: It started about six months ago. We were looking at this for a long time, trying to think of creative ways to work with businesses. And we set up a program to work with small to medium sized businesses – so, those who were employing up to two-hundred people, but mainly concentrating on those who were employing twenty people in their business, so the small businesses. And they’re notoriously contact; there’s an enormous number of them in New South Wales – there’s something like six hundred and fifty thousand of those in New South Wales alone. There’s a lot of small businesses. And we thought we would like a program looking at opportunities to work with larger businesses as well. And that was where the Industrial Ecology, or the Industrial Symbiosis program came about.

Q: Can you give our audience more on an idea of what exactly is the program, and how it runs?

PM: The program is about…we’re paying for facilitators who have a background and an understanding of local areas to work with local businesses and help local businesses to fin creative solutions for their waste. So what we’re doing is we’re paying for a person, called a facilitator, to work in a local area, and we split the state up into six regions – relatively arbitrary regions – and we’re working with the facilitators, providing funding and providing assistance to them to work with local businesses.

So what they would do is they would hold meetings in their regions and identify businesses that want to work to reduce their cost of waste disposal. In New South Wales there’s a levy on materials going to landfill; the government tries to encourage recycling, and one way of doing that is to put a levy on the tonnes of material going into landfill, and that is about one hundred and twenty dollars per tonne – and then the waste industry themselves have a gate fee. So, someone estimated that in Sidney, and the capital cities, the cost of putting material into landfill is something in the order of about three hundred and fifty dollars a tonne, with transport costs included.

That means it’s quite expensive to put material into landfill, but some businesses feel that that’s just the cost of doing business, and they’ll keep doing it. But what we’re trying to say is that the New South Wales government is working with businesses to try to encourage them to recycle that material, and therefore avoid much of that cost of disposal.

Q: What’s the timeline of the project – how long are you planning for it to go on for?

PM: We would like to keep it going for four years. We’re sort of half way, or a third of the way through the first year of the program. Our hope is to be able to suggest to the facilitators we’re working with – that we’ve trained and encouraged and supported – and encourage them to continue to do this work themselves, because they will have had the skills and experience, and see that there’s an opportunity for them to make money.

One of the people who is advising us in this program has said that he’s been doing industrial ecology, or industrial symbiosis, for a number of years himself and he says to businesses: “I can find a way to save you a hundred thousand dollars a year on your waste bill, are you prepared to pay me half of that?” And a number of companies have said to him, “Yes, sure we can do that”. So, at the end of the financial year he gets his check for fifty thousand dollars and is quite happy.

And that’s where we think a number of these people who have been trained in these regions – with skills and connections in those regions…because it’s local regions. We’re such a big state that there isn’t the money to move this waste from one section of New South Wales to another. It’s best if the local region deals with that waste in the best way – and it’s relatively expensive to transport these materials: food waste is heavy, timber waste is really quite heavy.

 

The Businesses And Organisations Participating.

 

Q: What kind of organisations or businesses are you looking to work with, and what qualities to the facilitators need to have?

PM: There are criteria, and we were very careful when we gave the original grants out. We were looking at companies that had a track record of working with local businesses; innovative in looking at recycling options; skills in leadership – we’re looking for a particular type of person who’s going to be the facilitator, and that person has to have a certain amount of charm, a bit of an ability to hold meetings and to network with people, and to be persistent.

So a lot of the time, how they’ll go about it is they’ll have a meeting in one of the small cities around the state. They’ll talk a bit about the idea of recycling and mention a couple of success stories of local businesses that are recovering, say, timber pallets or food waste in a region, and they’ll perhaps get one of the people doing this to talk. And they’ll say, “can we sit down and chat with you about that idea”. And they’ll give them a cup of coffee, get them to come back after a few minutes of networking, and they basically sit down with all the people interested in timber waste sitting down at one table, and the people interested in food waste or recycling plastic or metals and the like, sit down at separate tables and network together.

Then, the facilitator will try and gather that information and try to encourage those people that have been networking – someone who has food waste and wants to find someone who can use that food waste (maybe someone who is a local composter, or someone who has a farm and can take that food waste and it’s lawful for them to take that food waste), and then we assist those two to get together. And sometimes it’s just a case that they’re just down the street from each other, and they didn’t realise that both existed, or both had that need. Or, we need to organise some sort of transport between them. So it’s a case of negotiating, and it really takes someone with some skills and persistence: people are busy, people have always wanted to do this, but they’ve just never had someone to facilitate that connection.

Q: So the want is there, we just need to make it happen…

PM: That’s exactly right.

 

Goals and Outcomes: What Impact Will Industrial Ecology Have?

 

Q: Can you tell me then what are the core outcomes expected of the program?

PM: Good comment. Well, we’re going to invest four million dollars over the four years of the program, and we would like to see (and we’ve got some numbers to indicate this is quite possible) a return of something like twenty one million dollars in initial income or savings for the community. We’d like to target one hundred and sixty thousand tonnes of landfill diversion. We’re well on the way – of the first four months of the program, we’ve certainly seen a significant targeting of several thousand tonnes of material.

Q: What is the business case for the program?

PM: Well, the business case is that idea that there is a saving for business; there is a responsibility in government to reduce the amount of material that is being sent to landfill; there is a responsibility in government to reduce litter and waste, and to encourage business to be more efficient and competitive in an international market. And obviously, the New South Wales Environment Protection Authority has a desire and a responsibility to stop productive material from being wasted, and see that material return to the proactive economy – that’s our chief objective. But we also see that it’s going to be of benefit to business efficiency in the economy. And we’re already seeing benefits in our society of a cleaner environment, and environment where there’s less litter, less material going to landfill. Even though we have a large area, landfill space is very valuable, particularly in the cities that land can be sold and used very well if it’s not being used for a landfill.

Q: Have you any notion on how businesses are taking to the program so far? Is it popular, or are there any challenges to getting them interested?

PM: I think it’s like a lot of things with the environment and with businesses, you know – it’s always tough for businesses to keep their heads about water and keep going. Everyone’s trying to be more competitive and everyone’s trying to save some money. They often don’t consider their waste as a way of saving money; they often think that waste is just something they need to get out of the way so that they can get on with the business of doing business. So, they accept that waste is a cost of doing business, and what we like to say to them is: well, maybe we can pull this area apart a little bit, have a look at this idea, and maybe there’s significant saving in reducing the amount of material going to landfill.

And then the other benefit we’ve found with a number of companies is…you know, we started on this track a couple of years ago, thinking that were just going to save money. But the bosses have come back to us and said they’re really excited because staff are more engaged  and interested. We’re doing something in our business that we haven’t done before: we’re recycling at work and doing the things we’ve been regularly doing at home with our bins. We separate our dry recyclables at home, some have got compost bins, some have worm farms…  and they’re saying, “It’s really exciting, we’re doing something different at work!” And they’re motivated.

One company came to us and said to us that they were just so excited that it significantly reduced staff turnover, and to him that saving is just amazing because his staff were continually leaving. Not because there wasn’t anything bad about the company, but it just wasn’t really interesting. He’s saying, “Now we’ve got a much more interesting environment, my staff are engaged. We’re almost got to zero waste…they’re very excited, they’re very keen to come to work and try something different”.

 

Changing Hearts & Minds: Challenges Along The Way

 

Q: What kind of issues or challenges have you had so far, and how are you overcoming them?

PM: The thing that’s tricky is just the perception that businesses have: “You’re asking me to do something about my waste, but I’m asking my staff to change their habits. This could be a little bit more expensive that just sending the material to landfill…” And we’re trying to say to them, “Look, why don’t you just try that?” So, we’ve been tackling that by encouraging managers and facilitators to talk with the staff, and to look at the fact that they are recycling at home; they’ve been asked for a number of years by the New South Wales government to recycle material in their municipal bins, and they’ve been doing that very successfully. And we point to the real cost savings, and just encourage people to look at this as a social responsibility.

A number of companies respond to that. Not all – but there’s a certain politics of envy, when someone’s done it well other companies come along and say, “well, I think we could have a go at that”. And it’s always good to see someone who’s been successful in this area and likes to get up and say, “Well, we did this. It wasn’t easy, but it wasn’t all that hard, and we had a lot of fun on the way.” And a number of companies get up and say that.

Q: And I suppose the landfill levy that you have has really helped in getting businesses on board?

PM: It has. It’s certainly a driver in New South Wales. The levy operates in the major cities – in the country areas the levy doesn’t operate all that much. But in the cities, another big driver is the cost of transport, whereas in country areas you don’t have that cost of travelling around the city and spending time in clogged arteries.

In country areas the cost of doing things are significantly reduced, but there may not be as many opportunities. So, that’s what we’re finding the challenge is in country areas. They don’t have the population, they don’t have the number of reuse opportunities, but then again they don’t have the costs that are associated with a city operation.

Q: I see, so that is a bit trickier then to work with?

PM: It is a bit tricky, but what we’re arguing is that there are opportunities in both situations. There are a number of companies that are prepared to work, because they’ve got lower overheads in country areas, land is not as expensive. They want to keep staff, they’re looking at opportunities to reduce their costs, and recycling is a reasonable option.

Q: And looking at the future now briefly, what’s the long-term vision for the EPA in New South Wales after the completion of the program?

PM: We’re doing work on a succession plan for this. Basically, instead of supplying the fishing line, we’ve decided to go with the model of teaching people how to fish. And we’ve really worked at encouraging, with our facilitators, to take up this challenge, and to work with local people in their community; develop strong connections in their community, and look for local solutions.

 

Industrial Ecology – Can We Take It Globally?

 

Q: How do you think this program could be replicated in other countries around the world – would it be vastly different in another context?

PM: Yeah, I think it would. We’ve shamelessly borrowed a program from the UK that’s been highly successful: the National Symbiosis Program, or NISP. And we feel that it’s a simple, transferable model. A number of people we’ve spoken to in the UK have given us an indication of how they’ve done it; we’ve spoken to a number of people who have visited the UK. And what they basically do is what we’ve tried to apply, that is: you talk with a number of businesses in a local community, you try and identify opportunities, and you make sure you work with the willing – don’t try and drive people to work with you if they don’t want to do that – and, you look at creative opportunities with those willing people.

You just persist with those people and look for ways to do it. Sometimes it’s fairly tenuous or timorous and takes a little bit of time for that to work out. But once people start to see that this is possible to do, and there’s an opportunity to do it, they start to realise that this is quite good.

We had a meeting with our team facilitators the other day, and several of them said, “Do you know, I didn’t know how we were going to do this. I was a bit scared at the start. But you know, there’s some great opportunities out there – and I’m having a lot of fun!”

Q: Well that I’m sure is a big plus!

PM: It is! It is.

 

Creating Jobs & Building Sustainable Societies.

 

Q: Often times recycling initiatives have a great opportunity to create jobs. With this program, can you see jobs being created for local communities or?

PM: Look, certainly. I think there are opportunities to create jobs, but there’s probably more opportunities to save jobs from leaving an area. Obviously as technology changes, businesses tend to move people out of dangerous jobs and to reduce the workload, and obviously increased mechanisation has reduced the number of jobs. A way to meet that challenge is to provide better jobs, safer jobs. And there are some great jobs in recycling and opportunities in recovery. There are some estimates of quite significant savings in local areas through people who will recycle the material rather than see it go to landfill, and see that material return to the productive economy, rather than see it just sitting in a landfill.

Q: In relation to the Industrial Ecology program, do you see any opportunities that it could bring to empower disadvantaged groups in society?

PM: It’s a good question, and it’s interesting to see that there are opportunities to work in community groups. One of the regions is working with refugees and supplying them with organic material so that they’re growing their own food in a community situation, and that’s very exciting. So, there are some opportunities – a number of organisations are working with them at the moment and looking at opportunities to work in that space.

We find that, as with in all communities, a lot of disadvantaged groups move towards the lower cost areas and that often tends to be outside the cities, and that’s where a lot of recycling opportunities might be. And it’s an opportunity work; it’s certainly an opportunity where some of the disabled groups have thought, “well, let’s use staff to do that”, and a number of disabled groups are using leftover timber from manufacturing to make items.

It’s got to be thought-through very carefully, and there are some opportunities there if it’s done well.

Q: Do you have any final words about the program or to businesses out there who might be interested in becoming part of something like this?

PM: I think the idea is looking. Just go out the back of your building or their manufacturing site, or their business, and look over the fence and see if there’s somebody that could use something that you’re throwing away. So have a look what’s in your bin, and have a look at what other people are using. There are a number of companies that have said, “I didn’t realise that people were buying these boxes that I’m throwing away”, or, “Someone could use these plastic bags that I’ve just been putting in the bin”. And there’s some great opportunities to share, and to see waste as a resource rather than something that needs to be thrown away.

20
October
2014

Lessons Learned from San Jose, CA: Building Anaerobic Digestion Facilities for Municipal Organics

San Jose City

This episode corresponds to Lesson 5 and Lesson 7 (coming soon) of our online course.

This week we speak with Jo Zientek, Deputy Director of the Environmental Services Department at the City of San Jose, California, about their new high solids anaerobic digestion/composting and biogas facility. We take a retrospective look at the city’s achievement in order to learn about their experiences, their challenges and successes in the development and operation of the facility. We discuss the permitting process, feedstock contract awards, the advantages of public/private partnerships, and the request for proposal process in order to highlight typical key success factors and pitfalls to expect with such a project.

Thank you to Zero Waste Energy Development Company LLC, and Republic Services for making this episode possible.

In December 2013, Zero Waste Energy Development Company LLC (ZWEDC) opened the first large-scale commercial dry fermentation anaerobic digestion facility in the United States. With the goal of taking organics recovery to the next level, ZWEDC desired not only to compost organics but also to extract its energy value. For more information, visit their website.

Republic Services provides innovative Wet/Dry collection services to all businesses in the City of San José. The Wet/Dry system has nearly tripled the business recycling rate from 25 to over 70 percent since July 2012! All businesses receive wet collection service which includes organics collection such as food waste and food contaminated paper products. Dry waste includes recyclables and everything else. The materials are processed at the Newby Island Resource Recovery Park’s Recyclery. For more information, visit their website.

In the show, we mention two upcoming events that are on our radar this week:

Ecomondo – the 18th International Trade Fair of Material & Energy Recovery and Sustainable Development which takes place 5th and 8th of November.

and

The Venice 2014 5th International Symposium on Energy from Biomass and Waste, between the 17th and 20th of November.

 

(more…)

 TRANSCRIPT

 

History & Project Journey of the Anaerobic Digestion Facility

 

Q: Tell me about the facility in San Jose and how it’s operating at the moment?

Jo Zientek: The facility, which we just commissioned in November 2013, takes the organic waste from our businesses in San Jose. San Jose is a big city; we’re the third largest in California and the tenth largest in the United States, and we have about eight thousand businesses in San Jose. In 2012, we implemented a brand new business recycling program, and all our businesses are required to participate. Prior to that, businesses could select their own hauler and their own recycling service, but we weren’t getting a lot of good recycling out of our business community. So we went to a new system that all businesses are required to participate in, but that new system allowed us to have sufficient feedstock to open two big, high-tech waste processing facilities to process the waste, and one is this zero waste, dry anaerobic digestion facility.

The facility takes organic waste – some is direct hauled from businesses, and others is first processed by another recycling facility, and the organic waste comes out of it. The facility, which is phase-one, can accept about ninety thousand tons a year, and it’s permitted to add two more ninety thousand tons phases for a total of two hundred and seventy thousand tons a year. And we’re working on the owner of the facility on ways we can help jump-start that expansion now.

The facility has sixteen digester tunnels now and each is capable of generating about 1.6 megawatts of energy. The facility is interesting, because there’s a lot of anaerobic digestion facilities in the world – almost all are wet systems, and this facility is unique because it’s dry. We don’t need that much water in, and we don’t need to deal with pumping the water out to make a more usable product. And it’s fully enclosed, so that allows it to be next to highly populated urban  areas, because there are obviously odours associated with anaerobic digestion. Also, in-vessel composting tunnels (after the organic waste is inoculated with the digestate and goes through the twenty-one day process), then the material is moved to composting tunnels to continue curing, and that’s also inside.

So, this initial ninety thousand tons phase is commercial waste, but we are looking at potentially moving residential organics to that facility – a lot of which we’re not collecting now. And then also other jurisdictions in Silicone valley can also bring their material here.

Q: For our audience who’d like to learn more about positioning/choosing this type of technology in the AD sphere, please refer to Lesson 7 of our online course (which will be released soon). And can you talk us through the beginning of the project, in terms of the Request For Proposal process especially: how did you get it off the ground? 

JZ: It was actually a couple of different efforts that came together. It was an opportunistic project, I’m not sure if everything hadn’t come together quite as it did, we would have been able to get this first project off the ground, but certainly subsequent projects and the expansion will be much easier than the first project. But it began at the end of the year 2007 when our Mayor adopted a Green Vision that was the city’s economic development strategy. And certainly several cities in North America and I assume Europe too had a green technology spin to their economic development strategies as we were all grappling with recession and the economic downturn taking place.

But in San Jose, ours was called the Green Vision, and it included some really aggressive goals to reduce water and increase renewable energy, increase energy efficiency, clean vehicles, trees, trails – those kinds of stretch goals to get our city more sustainable by the year 2022, and two of those goals came into play for this project were adopted by our council at the end of 2007 were increasing renewable energy in San Jose, and getting to zero waste. They were the two goals in that ten-goal Green Vision.

So, we immediately had interest from one of our local haulers. The Bay Area is a little unique than other cities because we tend to have a lot of very independent, very creative local recyclers and haulers – not as many large, corporate, multinational haulers that are in other cities in the United States. And one of them said that they were interested in doing a renewable energy park. They wanted to do it on city land, and we have about two-thousand acres in the southern tip of San Francisco Bay that’s been our buffer lands, because we operate a large, regional wastewater treatment facility that serves San Jose and other cities in Silicone Valley, and we were looking at ways – concurrent with this project – that we can dry our biosolids that would help mitigate odour and get the process done faster and liberate some of that land that we’ve been holding as buffer land.

So this proposal that came unsolicited after the Mayor’s Green Vision was adopted, was to use the buffer land for this project and potentially some other renewable energy projects. One challenge we had with this buffer land was that it was on an old, closed landfill that we knew very little about. I joke that the city probably bought it in a bar in the nineteen hundreds, and there wasn’t a lot of history on it, no one knew exactly what was in the landfill. The benefit, though, was the landfill was old so there’d been a lot of settling already done and it hadn’t been used for several decades. The other odd thing about this land is that although it was in the middle of Silicone Valley, it had no utility infrastructure to it. So although it was across the street from our wastewater plant, it had no sewer infrastructure, no power, no water, and no run-off system set up on it.

Q: So you had to start from scratch here…

JZ: Yes. It was almost a green field in the middle of Silicone Valley, and it was a very difficult site to develop just from the issue of the environmental sensitivity, plus it was on a closed landfill. In order to make sure anyone who was interested in looking at that site as projects for the green vision, we actually ended up doing a request for information to open up the opportunity, but we didn’t get any other project interest except this project from one of our current, privately owned recycling haulers.

So that was going on, and we ended up taking their official request for interest, and ended up a due diligent process to see if we could begin this project. And then concurrent to that, we had been planning for several years to do a complete, evolutionary change to our commercial solid waste system. As I’ve mentioned before, anyone could pick their own hauler, but the problem with that is that they could lose a customer in thirty days – the city ordinance allowed them to get out of an existing hauler contract with thirty days notice. And the challenge with that is that haulers can’t finance infrastructure development to recycle without a guaranteed customer base and revenue stream, because as you know these facilities are very expensive.

So, unlike our residential system where we had three big recycling facilities in San Jose set up to serve our residential customers, there was no infrastructure investment to serve our commercial customers in the last twenty years. So we decided to start the process of looking at making the system exclusive. It was a very, very long process; in the state of California, if you make a system or hauling contract exclusive, you have to give all the current haulers a seven year notice. So we did that. We did extensive stakeholder outreach, both with the hauling community and the customers. We had customers from everything from mom and pop restaurants and small service shops to Adobe and EBay and Cisco – so just a huge range of customers here in San Jose.

 

Success in Changing The Waste Hauling System

 

Q: And when you were interviewing all the commercial businesses, what kind of things were you asking?

JZ: We asked how was their existing service; if we were to make the system exclusive, what things did they want to see, what things did they not want to see. And then we also provided some information on how the current system is really inefficient – not only was it not recycling that much, all the haulers that collected from commercial businesses would basically go to every street every day because there was no routing efficiency, so it was creating a lot of issues.

And in some respects (especially for small or medium sized businesses), they really weren’t getting rates that were that inexpensive because there was no efficiencies captured in the system, and the small businesses didn’t really have  as much leverage when it came to bargaining for their rates as larger businesses did. So, it was really small and medium sized probably received the largest benefit. And then the larger businesses – because especially high tech firms, they have such a strong sustainability component and that’s important to their customers.

So we got enough support to move forward, and that was a big step for us, because other cities have tried to go from a non-exclusive to exclusive system for the very same reasons, and had more of a challenge. I think in the pacific north-west, including Portland, as of yet hasn’t been able to convince communities to be willing to give up that kind of decision making power to do an exclusive system.

Q: That’s a shame, but perhaps what happened in San Jose has been a bit of an inspiration or an example.

JZ: Yeah, and it has been. Los Angeles was able to use ours as an example and I think just four months ago was able to get their council to approve a district system. New York City and San Diego is also looking at our system, so we’ve definitely been able to show we can get the high diversion, and I think we’re one of the – if not the highest diverting commercial system in the country right now, because all the waste no longer goes to landfill: it’s either direct hauled to the Zero Waste facility if it’s clean enough, or it goes first to a recycling facility near the Zero Waste facility for pre-processing and then the organic stream goes to Zero Waste.

So, concurrently to that, we developed this whole request for proposals process for our commercial system. Zero Waste was already doing their due diligence on the site to build the facility, which they could use for residential or commercial organics. But they did end up bidding on the project to take commercial waste. So, the opportunity of being able to submit a bid for our commercial organics – as they were looking at doing their du diligence on the side and economics – obviously was a huge lift for the project, because it meant they had the possibility of having a guaranteed feedstock if they were to build the facility. So even though they were happening on parallel tracks, that helped.

So we ended up awarding the collection and non-organics processing contract to republic services, which used to be Allied and VFI. And the organic portion went to Zero Waste (the Zero Waste Energy Development Company), so that gave them the feedstock to build the facility.

 

Developing The Anaerobic Digestion Facility: The City’s Role

 

Q: How did the partnership with San Jose city shape the process, and in what ways did it speed the development of the facility along?

JZ: So to bring that closed landfill site up to being able to be built upon (which was an extremely expensive proposition for Zero Waste), what the city did to help share the risk a little bit (and also benefit from this) is that we gave them credit. I think it’s a thirty year lease with a ten year extension option, and they don’t have to pay rent; they get credit each year against the cost they had to spend just to bring this site up to a developal condition, which is about eleven million dollars. So, bringing the power and the sewer and the water; officially closing the state of California ; doing the storm water run off system…those costs were roughly eleven million dollars, and so they have a rent they have to pay to us, but they get to the eleven million dollars and don’t have to start paying us until that eleven million dollars is paid off.

And we benefitted from that, because we up-sized some of the infrastructure that Zero Waste put in, so if we wanted to do additional development in the area, the city could do that. So, we paid for that differential and that was a benefit – plus, if they ever leave, we get a site that’s much easier to develop that it would have been prior to that.

And the other thing we did, which was very unusual for the city (and I worked on this lease with our economic development department – is that the lease they have to the city means that instead of them just paying us a flat rate, once that eleven million dollars is paid off, Zero Waste is going to pay us four dollars in change for every ton of organics that goes into the facility. And that’s  unique for us: it helps the city organisation have some skin in the game in their success. So, completing that expansion of an addition two ninety-thousand tons means the city has an opportunity to make more money. So it kind of helps get my own organisation managing up and, if you will, have some skin in that game to want Zero Waste to be successful and expand.

Q: Very good approach!

JZ: Yeah, and now, to fund the expansion, California is using some cap-and-trade funds to help AD facilities, and we are looking at that expansion as maybe one of the first projects to use California’s new funding source for these types of projects. And the benefit, obviously, of the Zero Waste project is that it’s shovel-ready, so it makes it hopefully very competitive for this round of state financing because we have the permits, and we have the plans, and it’s very, very difficult to be in that position unless you started four years ago!

So, we’re hoping phase two and phase three are just much simpler projects.

Q: When it comes to financing for the facility itself – it is quite a unique project – was it easier for it to get capital financing at the start due to the secured feedstocks and the partnership with the city?

JZ: That helped. Some of the funding sources, (i.e. the California Pollution Control Financing Authority), I don’t think they’re quite as designed for emerging technology. And because this first phase was so new, I think the partners of the Zero Waste Energy Development Company really had to bring their unique financing relationships that they already had to the table. They were also able to get some Federal money – I think it’s the Department of Treasury 1605 fund tax credit money. But I don’t think they could count on typical financing that’s available for tried and true technology.

Because of their position – they have done a lot of innovative recycling facilities. Another one in San Jose that processes all our waste from our multi-family housing apartments. They were able to leverage some relationships that they already had, but I’m not sure it would be as easy for a company that didn’t have their relationship to start this one. That being said, we built the first on in California, so the second one – now that banks and regulators can tough and feel and hug this one – is going to be infinitely easier than this first one.

So, I think the next one – wherever it is – is just going to be easier and maybe would have an easier time getting access to typical financing vehicles that these companies use.

 

Struggles With Permitting

 

Q: Let’s talk more about the permitting process itself and the city’s role – what was it like, and was there any struggles you faced?

JZ: The onus was on the developers, Zero Waste, to get the two permits, but there were some issues the city had to work through. And the thing that made this project tricky was that it was on a closed landfill in an environmentally sensitive area, so that in and of itself took a long time to resolve. And we had to come up with the monitoring plans; so we have testing wells to make sure there’s no contamination in the groundwater, and the whole site is at sea level next to the sea, so infiltration underground is an issue. So, Zero Waste now does that on behalf of us. And that required a solid waste facility permit from the state.

Because the state had never seen or touched a dry AD facility like this, it was complicated. I think the state ended up subcontracting with a firm on the east coast to evaluate the permit. Some of the designs we got, because it was a German technology, came to us in German and I think they had translating issues. Even the facility now, some of the software that monitors the environment for the microbes still reports in German and  know they have to use Google Translate to translate it! But everything is to keep those microbes happy.

So that was challenging, and there were a lot of questions, and a lot of them had to be answered by the German technology firm and then translated back to English. So that was challenging and that process ended up taking two years to get the permits done. And then the building permit itself, which the city issues…so, the state issues the solid waste permit, and the building permit is issued by the city. But I know we had extensive back and forth which required hands-on meeting with a lot of city officials, Zero Waste, and the contractor to figure out whether those composting cells, where the anaerobic digestion was actually taking place for twenty-one days, had to be fit for human habitation or not, and that had a significant difference on how they were constructed. So that took months and months to work through.

So again, the second facility will just be so much easier than this one. It was a lot of work and a lot of educating everybody on what this was, and what it wasn’t, and it was big effort.

Q: Would you have any words of advice on this whole topic for those our there who are now thinking of starting the next one?

JZ: I think definitely being able to do a demonstration phase. If your permitting agency is just not familiar with it, getting a demonstration project is probably simpler than starting off with a commercial scale facility like we did. It just requires a lot of determination, and getting your organisation, especially your government organisation comfortable with taking thoughtful risk I think is just a shift that you have to make.

You know, we’re working on another demonstration project with a different German technology on biosolids. And the first technology provider went bankrupt so we had to find another one who also ended up being a German company. But getting your organisation comfortable and just that that’s normal – if you’re looking at doing cutting edge things, these companies will go bankrupt, they will take a year or two to permit even a demonstration project. So just make that part of the culture, because that’s just how it is when you try to do new things in this space.

 

Californian Policy: How Can It Help Other Organics Recycling Facilities?

 

Q: In terms on policy, is there anything you would like to see changed or brought in to help make the development and running of similar MSW AD and composting facilities easier?

JZ: Certainly at the regulatory level, getting a unified approach to how to permit these facilities, so each jurisdiction isn’t stuck starting from scratch with each similar facility. So, we had been working with the state of California on a standard EIR process for different organic technology types, like anaerobic digestion, and this is very helpful because it’s just too difficult for cities and jurisdiction’s that want to build these things from scratch.

Getting really clear permitting direction from the regulatory agency including, you know – in California the water and the solid waste aren’t in the same organisation on the state level, but the facility needs permits from both those arms, and getting them to work together and come up with a more uniform approach will help. If it’s known what the path is to get the permits, it’s just easier and more likely that both the private sector partner and the government agency will take the risk. But it’s the unknown – where you don’t know if you’re just going to be spinning for years and years trying to figure out what the permitting path is, it just doesn’t make the risk worth it.

So being able to have a uniform approach for the different types of facilities throughout the state I think would really help mitigate the risk. I think California is trying to do that with anaerobic digestion facilities, and we’ve been part of that process on the state level.

Q: It can be very tricky dealing with all the regulatory bodies and the permitting process of different agencies – we get stuck into this topic in Lesson 5 of our course, and talk about the best strategies you can use to get your project off the ground. So those who might be interested, head on over to the course section of our site and take a look.

 

Words of Advice: Demonstration Projects and Face-To-Face Meetings Essential

 

Q: And we’re running out of time now, so the last section, I’d like to get your words of advice for other cities out there looking into doing something similar – maybe some tips on strategy?

JZ: Yeah, I think it’s very important for the public-private partnerships for to get private sector partners to approach you, is to have some well-publicised successes that show your city is wiling to stick it out and be successful. So even if it’s a demonstration project, just taking that first step on a smaller project and then publicising the success of it, because it’s just such a big investment for a private sector partner, and they want to make sure that you have a track record. So, doing some smaller projects and then getting the word out that you mean business, that you’re in it for the long haul, and you’ve successfully implemented both private sector and granting agencies.

Because a lot of times these projects, including the gasification project that I’m talking about, we actually get funding for that through the state or federal grants, so it just really helps to do some smaller projects and being successful – both marketing yourself to a granting agency and a private sector partner.

We’ve really found it helpful to have on-hand meetings and getting everyone in a room when we discuss the permitting issues. Especially with the new project: a regulatory agency or a staff person in some permitting agency hears one thing, and then maybe comes out with a ruling that was based on a conclusion they decided that wasn’t accurate. Like, this issue we had with having to make the cells where the organic material spent twenty-one days with the microbes fit for human habitation, even though the only time people were in them was to put material in them – and then they sealed them up. And it really helped talking through it – face-to-face talking through, because the conclusions that were instantly or immediately drawn about what it was lead to an extremely difficult permitting hurdle to overcome. So just sitting them down and walking them through it really helped. And it was just a lot of that type of meetings we had to do to walk people through and get them over the conclusions they initially drew, which weren’t accurate.

 

 

29
September
2014

An Approach To Expanding Commercial Composting Operations

TOS_25_Composting_Facility_Expansion

This episode corresponds to Lesson 5 and Lesson 6 of our online course.

In this episode we’re in Los Angeles talking to the project manager of the Inland Empire Regional Composting Authority Jeff Ziegenbein about how best to expand your composting facility without compromising quality or risking your business.  We discuss with him the reasons why composters may need to expand, the technological advances that can help with processing and odour control, how to use a phased approach to growth in order to secure financing and to maintain production quality, tips on dealing with regulations, and much more.

Thanks to If You Care for making this episode possible.

If You Care Certified Compostable Bags are made from potato starch from starch potatoes, blended with a fully compostable polymer, and are polyethylene and plasticizer free. Their potatoes are grown for starch only unlike corn which is grown for food. Their potatoes require forty percent less land than corn and no irrigation. For more, visit their website.

Composting_Testing_Technology Compost Facility Compost_Turner_Technology What a composting operation! Machines

Photo by wasteman2009.

 

TRANSCRIPT

New Mandate And What It Means For Composters

 

Q: In terms of closing the loop, it is often preferable to have a larger number of small-scale composting facilities to ensure that organic materials do not have to travel far from their source in order to be treated. However, today there is still a great need for larger facilities, and composting facilities often face scenarios that require them to scale up their operations. Jeff, you mentioned before we started that there are changes taking place in California that will see more composting facilities needing to expand. Can you elaborate on this and tell us more?

JZ: California is going through a huge change. We’re mandating the organics away from landfills, and it’s a very ambitious goal. CalRecycle, which is our Integrated Waste Management board here in the state, has announced that they have this new paradigm, saying they want to move out of the landfill. They want to disincentivize and do whatever they have to do to pull those organics out of the landfill for higher and better use.

But the way this new assembly bill reads, some of the activities that are currently considered recycling will no longer be considered recycling – specifically Alternative Daily Cover for landfills. We’ve got a whole bunch of green waste and other organics going into landfills that are not being counted as disposal, but rather as recycling because it’s being used as Alternative Daily Cover. Under this new assembly bill, this no longer will count. We’re essentially doubling the amount of recycling in a very, very short period of time. So the impact to the organics world in California is going to be very profound. Most of us in California, and others I talk to in the US, view that what happens in California tends to trickle outward across the country and sometimes far beyond, so everybody’s watching how rolls out very closely.

I say that because when composters are facing different scenarios that may encourage them to change or expand their facilities, this is a big driver. Right now, California composts almost six million tons of organics, so we in the organics industry are expecting that to double to about twelve million tons in about five years. So that’s going to require more facilities, more markets, and infrastructure. I think one of the big things that we all need to be aware of is that it’s going to require diversity, so we’re going to have to be creative. We’re going to have to open our minds up a little and understand that it’s not just one technology, one scenario or one application that’s going to require a lot of different varieties. So, small backyard operations, community operations as well as very large regional facilities are all going to have to be constructed and expanded to satisfy this new mandate.

Q: So one of the major reasons a composting site might need to expand is an increase in feedstocks. But how about regulations? There are very stringent regulations in California that make it difficult for smaller composting sites to get off the ground…

JZ: That’s true. California is a big state, but I one of the things that’s common across the state is the challenge of siting facilities. We have a population and a state that doesn’t usually like facilities to be very close to where their residents are, but the further you move away from where your populations are, the more transportation costs you have. So we always try to build as close as we can to where the materials are generated, but in our state we have a lot of stringent regulations around water, air and nuisance that do require higher technology than I see in other places in the country.

For example, the facility that I’m operating here in Southern California – the Inland Empire Regional Composting Facility – this facility actually cost ninety million dollars to construct. And that is a very large price tag for any composting facility; it may be one of the most expensive ones in the world. But the reason why it’s so much money is because it’s right in Los Angeles. It’s in an urban area, and it’s in an area that is very heavily regulated by an air district, because LA is not in compliance with the clean air act and is also heavily regulated with water and with lots of things.

So in order for us to be compatible to build a facility like this in this type of an area, it required a lot of engineering and a lot of infrastructure. The good news is that we did get it built, we did get it permitted and we’re able to operated it at a very competitive cost, but the only way we’re able to make all that work is by a heck of a lot of volume. In the case of this facility, we’re operating over two hundred thousand tons every single year, and that’s the reason why we can make this work. It’s not always that easy: if you build a small or a medium sized facility with this type of VOC and odour control (VOC’s are volatile organic compounds, which are regulated in this district), and you don’t have a lot of volume to spread those costs over, you can price yourself right out of being a possibility. So we see that challenge over and over again in the state of California, and I’m sure that’s a common problem across the world.

Q: So if regulations are very strict, it may force composters to invest in building covers or in more expensive technologies, which in turn would require them to scale their operations.

JZ: Yes, and the good news that in two major areas in California have air rules that require the removal of VOCs, and when you remove VOCs you also have to remove most of the odours in the air streams that are remitted for composting facilities. So just by surviving in these air districts, we’ve learned a lot as an industry; what does work, and what works on a big scale, so we try to share that information and teach others that these technologies do exist – they’re fairly predictable in how they operate; I’m really talking about biofilters. We do have a pretty good understanding about how these work and we can use them in lots of ways; in ways that are very expensive, but also in some ways that aren’t quite so expensive. So we view that there’s some hope that we can site more facilities in California and be compatible with the air rules and the neighbours.

TECHNOLOGICAL Advances In The Composting Industry

 

Q: Let’s talk about technologies. A big factor here is that within the last 20 years we have seen an increase in the amount and type of feedstocks being accepted into composting facilities (biosolids, paper sludge, food scraps…). Due to the increased complexity in processing the material and controlling odours, it’s spurred on the need for more sophisticated technology to handle all this. Jeff, what rare the technologies that are worth investing in today to handle odour, and so on?

JZ: For odour control is often a biofilter, and a biofilter is essentially in most cases a wet pile of wood, and the beauty of that is it’s a wet pile of wood and most of us can figure out how to operate those. It’s not that complicated, you don’t have to have a full-time engineer with a bunch of fancy instruments, it really is just a pile of wood, and we have to maintain it for moisture and make sure the air is moving through it appropriately, and size the pieces of wood appropriately and things like that. But biofilters work, and the good news is that we can copy this and teach people how to do this, allowing them to build these things fairly inexpensively.

So for odour control, and for compliance with these air districts, a biofilter is a very good tool, and we’re getting more and more confidence with using them. More recently, there’s been a couple of variations to biofilteration, including some covers where they have permeable tarps that you can put over piles that have a bunch of surface area in the tarp so the water molecules will collect in the surface area and the air passes through and transformed similarly to how it would be in a biofilter. Those seem to work pretty good as well.

The Association of Compost Producers, a non-profit trade organisation that represents most of the composting companies in the state, developed an alternative to all those I’ve just talked about, where a finished compost layer is placed over a compost pile, and then air is blown up through the compost pile. And as the air passes through the finished compost layer, that actually works as a biofilter. So that’s even cheaper yet than securing new wood and having to size it and moisten it and so on. And so that was done in the San Joaquin air district that has very stringent air regulations.

So the Association of Compost Producers representatives and some others put together a pilot project with a grant, and demonstrated and measured the air omissions from these piles using the lowest cost technology, and it actually worked very well and got about ninety eight percent removal. So that may be something that really helps facilities deal with odour removal and VOC control with even a lower cost method. That same technology is being tested in the South Coast air quality district and other districts in California to verify it and see if it can be repeated in another air district. And if it can be, it may be adopted as a best management practice for these districts.

Q: Is there anything else on the market right now that you see as promising or worth investing in?

JZ: The most exciting things that I have seen is some of the technologies in the tarps that can actually process the odours and VOC control. I’ve seen quite a few of these work and I like the simplicity of just throwing a tarp over a compost pile and having these automated systems control the air flow and temperature and so on. So some of these kits for making a compost system are pretty interesting, and as we get more and more experienced, I can see them becoming an easy way for someone to start up a small or medium sized facility. It’s just a tarp and a probe that has an oxygen sensor and a thermocouple, and it goes to a small motherboard that controls the fan. I like the thought of that, I think things like that have a lot of promise.

Q: Your facility is a completely covered facility, is that right?

JZ: Yes, the Inland Empire Regional Composting Facility that I manage is a converted warehouse. It’s actually an old Ikea warehouse that’s almost five hundred thousand square feet, so it’s a very large warehouse that has conveyors and wheel loaders and things like that operating inside of it. So all of the emissions from the compost piles are trapped within that building and then exhausted out through the biofilters. The amount of control of emissions is pretty extraordinary, actually.

Q: Because of this, would you say that covering your facility or using in-vessel composting would be the best way to go when dealing with such stringent regulations or being close to residential buildings?

JZ: I think it depends on where. We’ve looked at possibly working with other people on building additional facilities, and almost every time we halfway serious about it, we end up envisioning a covered, fully enclosed facility, due to the reasons I mentioned before. The only way we really feel comfortable in an urban area on a very large scale was to do the complete enclosure. I think if you’re in a different area and not so close to Los Angeles for example, then that’s when you can get into some of the hybrid technologies that I mentioned before.

 

 Challenges When Expanding Operations

 

Q: I’d like to focus on the process of expanding a facility. What are the key issues or challenges to take into account when planning your expansion?

JZ: I think the big challenges, and not in any particular order, would be environmental regulations – and that has some cost impacts – markets, and definitely technology to make sure it’s clean enough to be marketed and processed, and probably transportation.

Those seem to keep coming up over and over again when I talk to folks about expanding or building new facilities. But markets are always a major concern. In some areas less than other areas, of course, but in Southern California which has a tremendously robust composting infrastructure – we’re currently composting over three million tons down here – we need to expand markets.

Q: Market creation seems to come up again and again, and it’s something we talk about quite often. It is complex and it’s difficult for the composter to handle it by themselves of course, but what would you recommend to composters, then, as a strategy for expanding the markets?

JZ: Building markets is a long term process, and it needs to have the mainstream of people realise that it is important not to have naked soil and to just throw water at naked soil. We do that all the time in this state, and I’m sure across the world. So, getting that message across is very, very important. And in California at least, with the Association of Compost Producers, we’re working on service announcements, we’re working with our water distributers, creating model ordinances requiring soil preparation before irrigation permits go down…just educating people that it’s wrong not to treat your soil. You shouldn’t just throw a bunch of water on sand and waste this drinking water.

In order to market, it takes this broad approach. And then on top of that it takes a local approach. You need to work with your customers and tell them why they need more, how to expand their market, what their messages need to be. We work with schools in trying to get the message to the children that you need to put compost down. So it’s all of those things.

 

Using A Phased Approach

 

Q: Another big issue for expanding a facility is in securing funding and putting in place a workable strategy that will give confidence to lenders and also yourself when expanding. How would you advise composters to start planning their expansion with these issues in mind?

JZ: Yes, for example, to fund a new composting facility in California and get a bank to come up with a bunch of money so you can build your facility, they need some assurance that it’s actually going to work. So if you just have this vision of this huge facility, a lot of times folks will try to go get put or pay contracts, and build these models and things, but banks sometimes aren’t satisfied with that, and that can make the cost of money pretty prohibitive.

One of the better models is if you can design a facility so you have this expandability to it and you can do a phased approach, then you have a lot better shot of success. You can have, say, a receiving structure that’ll take it in a little or a lot of material, but that’s usually a fairly inexpensive part of your process, and then you can feed these different operational trains for one through four phases. And the facilities I’ve seen use that kind of process – that’s the smartest way to go if you can do it. In other words, if you can get funding for phase one at twenty-five thousand tons and you can make the business case work, then you can prove that out. And by the time you get to phase two your economies of scale are so much better, and it really gives you an opportunity to expand a facility.

But then you’re not starting right at this maximum best case – there’s just a lot more risk for failure when you do it that way. If we’re talking about borrowing, you need to demonstrate in a very professional way what’s working and why your expansion is going to assure that you are going to pay money back. So when you’re doing performa on your business models and having enough comfort level in there and enough conservatism in there that the numbers are real and you can verify them, that’s the key. It’s very tough to design a facility and have it actually work exactly how you estimated it would, so I would be as conservative as you can stand, and then if you have a bit of a track record and your numbers are real, I think you can get the funding that you need. It can be done, I see examples of it all the time, but you do have to put together a real performa, and it has to have some sort of backing to it.

Q: Yes, and in the US at the moment, financing is a very tricky thing to get these days what with state grants and loans having been decreased over the last ten to fifteen years. Is it easier for a composting site that has been running for a while to secure capital in order to expand?

JZ: Well I think it might be easier. I think if you go to a lender and you have this track record, and then this proposed expansion, I think you have a little bit more confidence from the lenders. And there is also some grants currently, with this new paradigm as CalRecycle likes to call it, there is some funding for facility expansion. So there is some money available that folks are competing for to expand their facilities, and that may give lenders a little bit more confidence too. I think there’s a little bit more money than there was, say, five years ago. I don’t think it’s as healthy as it was ten years ago, but it’s certainly better than it was recently.

 

How To Tackle REGULATIONS

 

Q: Let’s move onto regulations. It’s always going to be a long process to go through when figuring out what regulations apply and how to comply with them, and we can see even from our discussion today that they have shaped the composting industry and where we go with it. What advice would you give to composters on this front, and how can we best get on the right side of the regulators?

JZ: : I know this is a regional answer, but again we’re sort of a case study: in California I think it’s very important to be involved with a lot of these changing issues. Specifically the Association of Compost Producers which is this trade organisation, it has a seat at the table. We have a lobbyist sitting in Sacramento, and we are the state chapter for the United States Composting Council, so we are working with Caltrans and CalRecycle and assembly people, and the water board and the air board – all these different variables that are impeding the growth and expansion of the compost marketplace. It’s very important to get involved, and it doesn’t cost a lot of money, but you have to maintain involvement and get to know what’s going on.

For a long time the compost industry has been a fragmented group of companies who saw each of their own projects as an individual island, but because these regulations have become so dynamic and impacting, all these groups have joined together for this common cause to make sure everybody understands that compost is the highest and best use for this material, that we are a real industry with a real group of professionals, that we are involved and are funding staff to make sure we have a seat at the table. I think that’s probably the most important thing folks can do. Just get involved!

I think that raises the bar, raises the standard, it makes common standards, it keeps everything as professional as possible, and that’s really one of the biggest keys to moving forward successfully

Q: So your key advice is for people to just get involved, and then maybe we can influence how regulations are being created to support composting better.

JZ: Absolutely.

 

Managing ODOURS and QUALITY CONTROL

 

Q: In terms of managing the facility during expansion, it can be quite a lot of work to maintain your quality control and odour control as it gets bigger and bigger. What steps can we take to expand without losing quality or risking odour problems?

JZ: Yeah, that’s tricky. It is definitely tricky, and it’s not usually a linear change. If you have some sort of control system and you do a forty percent increase, you can’t just increase your control system forty percent and call it good. It’s more complicated than that. You have to be conservative when you’re expanding a facility for the reasons you just mentioned. The cost is so high; if you have a successful operation and you go to do a forty or fifty percent increase and you kill your whole project – that isn’t anything that you want to have happen. So I think you nailed it; I think it does require a lot of planning and research and control measures to make sure that when you do make these changes you’re not jeopardizing your entire project.

And we’ve seen that happen, it’s very unfortunate. You know, you think “this works, so if I do more it’ll work better”, and sometimes that just is not the case. So you have to build in a lot of safeguards when you start to expand operations.

Q: And what would these safeguards look like?

JZ: Well, there are a lot of professionals – not that you necessarily have to go and hire a full engineering firm – but there are some very competent professionals that can help measure and quantify some of those changes. For example, what’s going into a biofilter? What is the cubic feet per minute and concentration and the effectiveness of your biofilter? And if you want to expand to some X percentage greater, what would your empty bed retention time and biofilter need to be, and therefore your square feet? There are a lot of folks who can really help build in some of these control measures and then give you a safety factor.

That’s really the take on what I’m trying to say. I think you really need to be conservative when you start designing expansions. For example, if you wanted to expand by fifty percent you might phase that in. Start with your odour control device, and then do incremental increases in your throughput – that way you’re not destroying your whole project. So if you doubled your odour control device, but then only increased your throughput by half, then potentially you have this bit of a cushion before you jeopardize your project.

Q: So you need to go slow and steady.

JZ: I think it’s pretty important. Projects do get killed in California; it happens. If the neighbours are against the project, the regulators start to fall out of favour with it, and the local enforcement agencies – it’ll kill a project. There’s a lot at stake; it’s expensive to build these things in California, you do not want to get it shut down.

Q: And this applies to the rest of the world too.

JZ: Of course.

TECHNOLOGY – Simple Is Best

 

Q: In terms of picking out the right technology for your expansion, there is often a tendency to source the highest functioning technology available, because it’s cutting edge and might be easier to sell when looking for grants, but that’s not necessarily the best option…

JZ: Well I think you’re right, and we’ve seen examples of trying to fully automate composting processes, and  we end up modifying that somehow and doing as much labour or more trying to live with whatever savings we thought we were going to get from this automation.

Personally, I take whatever is the cheapest and the dumbest first and work up from there, and ask why you can’t do this or can’t do that. Really low technology or inexpensive technology with the finished compost biofilters thing that ACP did is very good. It’s not going to work everywhere, but that’s one of the ones you’d look at early on. You know, “can I do this with a windrow? Oh I can’t because f the air rules. Okay, well can I do this compost blanket technology? Oh, I can’t because there’s a retirement community three miles away. Well okay, can I use a cover? Oh, I can’t because of – whatever”.

So you have to start ruling some of these out for whatever reason, and then ultimately maybe you get to where you have a fully enclosed composting facility, because that’s really the only thing that’ll be compatible in the region that you’re looking to build one. So again you need to start simple and cheap, and then work backwards.

Final Words Of Advice

 

Q: Is there one piece of advice you could give all composters out there who are looking to expand no matter where they’re situated?

JZ: I would certainly recommend looking at other facilities. We have a lot of good examples around the world of facilities that work, and go look at them. It does not cost that much; most facility operators are happy to show off what they’ve got that works. So take a look at it. Find out why it works and but lunch or something, and spend enough time that you can get the real challenges out of them. You know, ask the questions: what are your biggest challenges? Why would you do that again? And those type of things.

Learning from other’s experiences is probably one of the most valuable tools that we as an industry can use. And through associations like the United States Composting Council etc – we have these meetings where all these guys get together and talk about their projects. I think that this is a very important step.

Q: Do you have any final words before we go?

JZ: I’ll just say that as our industry matures, that organisations like the United States Composting Council and others like them around the world, and Association of Compost Producers in California – and Compostory.org – things like this are really important, and I think that the industry needs to stay informed and stay involved, and share what they know, and listen to what others know. And that’s how we mature as an industry and grow.