Vineyards Special #1: The Wonders of Cover Crops

Episode sixteen is part one of a two-part series on the use and benefits of sustainable agricultural practices in vineyards. In this episode, we’re focusing on the use and benefits of cover crops for vineyards. With us to talk about this are agronomist and soil culture expert Bob Shaffer from Hawaii, and Bob Cannard of Green String Farms, who manages 1000 acres of vineyards for Cline Cellars in California. We’ll cover successful management strategies, choice of cover crops, pitfalls you may encounter, the unique benefits of cover cropping on vineyards and much more.

Thank you to Recology for making this episode possible.

Recology is an employee-owned company operating in California, Nevada, Oregon and Washington coordinating dozens of recycling programs to recover a variety of materials. In San Francisco, they are part of the program Zero Waste by 2020 and are very involved with compost production and distribution. Visit their website here.

Photo by Robert Reed, courtesy of Recology.

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Cover crops are becoming more and more popular, but they still aren’t completely understood by everyone. Bob Canard, can you tell me what exactly cover crops are, and how do they work?

Bob Cannard: Cover crops are nature’s way of preserving, enhancing and balancing the soil. All they are, are crops that grow naturally, or are planted, that are allowed to grow and establish and protect the soil, cycle nutrients and actually build soil, absorb atmospheric carbon, deposit it in the soil as food for the soil biology, which is the important digestive force of all life.

Bob Shaffer: Yes, cover crops are simply plants. Now, we’re going to chose the genus and species of plant that we call a cover crop, or, as Bob said very brilliantly, we can also just accept the resident vegetation – that which is growing in a field or pasture. But let’s recall that plants are the organism on earth that harvest carbon out of the air and puts that carbon into a form that we call organic matter. So plants are literally producing organic matter on earth that we then can introduce into the soil as a carbon source, which is food for microorganisms and other animals, and then also the plant above ground is protecting the soil surface.

Where are cover crops most popular?

BS: Cover crops are being used every place around the world right now, more and more every time. I’ve watched Napa and Soma Valleys (California), as I’m sure Bob has also, become quite well cover cropped compared to ten or fifteen years ago; they’re more and more used all the time every place.

Bob Cannard, as a long-time cover crop user, can you tell us the key benefits of using cover crops, as opposed to mulches and other methods?

BC: They stimulate the soil biology: all plants produce lots of sugars and other complex organic molecules that they pump into the soil and establish a relationship with the soil, so they actually nurture the soil. At the same time, their root system breaks up (subsurface soil compaction), and cycles nutrients from deeper profiles to the surface, making the soil more aerobic and balanced towards aerobic life – which it’s all about.

By comparison to mulching, they grow many cubic yards (depending on the intensity and the size of the cropping system) of compost for the soil. And mulching – you’re getting that organic material from another piece of ground, and it sacrificed its organic material to turn it into mulch or compost, which is spread on the ground, and it takes a lot of BTUs of petroleum energy in order to do all of that and spread it. Whereas the cover crop is very low energy input: the seeds are planted and they grow, and they harvest that atmospheric carbon, and deposit directly into the soil without those heavy inputs.

That’s a very interesting benefit.

BS: It’s very expensive to grow mulch on one piece of land, take the carbon from that land and move it over to another. We’d like to grow and use the cover crop as our source of mulch.

Bob Cannard, you manage hundreds of acres of vineyards that use cover crops successfully. Can you tell me a little about your strategy and what cover crops you use?

BC: We have a thousand acres in cover crops. Every winter time is the rainy season, and we plant in the fall after harvest, or just before harvest. We used mixed seeds and I’m a great proponent of a mixture of cover crop plants.

First off you need very low energy, quick germinating nurse plants that hold and protect the soil for the higher-level life support plants that come along slower and later. The cover crop protects the soil from all kinds of erosion, and the little quick growers do that quickly. They don’t provide too much organic matter, but they really help the next stage, and the next stage is perhaps the low proteinaceous broad-leaves, and then you’ll phase in to the higher proteinaceous grasses – more and more biomass. And finally, the high level of life, long term blooming plants, like the clovers and the vetches and the peas and the beans – the leguminous plants that take much longer to mature. Each one helps the next one, and the diversity is a very important element.

We like to grow our cover crops and let them stand to as full maturity as possible. In the organic kingdom, there’s lots of conversation about green manure cover crops; well, they break down very quickly and release lots of nitrogen. What I’m looking for is lots of carbon, and stimulating the free-living nitrogen-fixing biology of the soil, and this vastly reduces the need for nitrogenous influences, applications, fertilisers on the vineyards – and in the vegetable gardens as well.

Can you get a little more detailed about the process and tell us when you plant the seeds, how you cultivate it – if you do at all – when you mow it, and how you manage it all?

BC: Well, it depends entirely on the site. Some sites, hillside sites, are never cultivated and the cover crop leans progressively more towards perennial plants. Other sites are cultivated, but we do our best to cultivate as late as possible, allowing the cover crop plant to come to its maturity. When you try to incorporate a green plant, like a green manure, it has only lived a portion of its life and it has a high nitrogenous body; whereas if you allow to as great a degree of maturity as possible, it dries out, it makes its own seeds (some varieties reseed themselves and don’t need to be included in successive plantings), and it’s straw is carbonaceous and has a longer than one year half-life in a temperate climate. So you actually build soil carbon, the foundation of the soil digestion, which is an absolutely critical motion. Everything has to have good digestion, and that digestive force solubilises the minerals. Additionally, on the soil surface, that straw spawns and sponsors the various yeasts, so we are less dependant upon yeasting the pressed grape juice to make wine, and we can use the indigenous yeast of the particular site in many cases which means we get the true terroir, or taste of that soil and that location.

To be clear about the general process of cover cropping: you plant the seeds, either in spring for summer cover crops, or in the autumn for winter cover crops. You can use it as a green manure by mowing it and incorporating it into the soil when usually when it’s flowering and still green, or you can wait until it’s a little woody and chop or mow it down to use as mulch. Is that correct?

BC: Yes, it’s mowed down or grazed down, and maybe cultivated, or maybe just mowed and grazed – it depends upon the plot and the variety, and air drainage, and many, many variables. We’re always trialling little plots of little pounds of sprinkling here and there, and it takes a while to grow the soil; if you have a herbicided, clean cultivated, long-standing degraded soil, high level of life plants like clovers may not take hold, because it doesn’t have properly developed soil biology yet. But through the use of incorporating the maturity of the cover crops over seasons, the soil population will change and you’ll get the nice, soft, beautiful, proteinaceous, easy to work with kinds of plants, and they will take over from the thistly, thorny, creepy-crawly, difficult types of plants to manage.

So viticulturalists should be prepared to invest a bit of time at the beginning if the soil isn’t healthy already. And is there anything specific to vineyards that viticulturalists need to understand about cover cropping – is it much different to cover cropping for farms?

BC: Not particularly, but the height of the type of plant and whether it’s an annual cropping cycle or a perennial, and its degree of maturity so that it can become reseeded, so you don’t have to reseed it annually – at least not with all of the species…

We use early season grazing of sheep and goats at high density, quick rotation so that they aren’t over-grazed but just appropriately grazed. The sheep actually stimulate the regrowth of the cropping system, so it responds as the season advances into the summer time with a good early maturity. Then, in many cases where it’s just mowed, what you end up with is all of this reflective strawy grass on the soil surface – not just grass but all the plants that turns golden as it dries out – and it reflects heat back up to the fruits underneath the canopy and actually increases the warmth and the dryness of the canopy. This reduces the incidents of mildew, and stimulating this broad array of canopy biology that additionally enhances the resistance of the plant through species competition of one dominant mildew type problem.

That’s a unique benefit of cover cropping, or mulching. And Bob Shaffer, do you want to add anything? 

BS: We have to recall that viticulture is a monoculture, often times at least, and I see the cover crop as a way to bring diversity, and to break the problems that are associated with monocultures. Also, I can rotate the genus and species that I use; I can rotate them over space, I can rotate them over time, so it actually adds, not only diversity to the monoculture, but adds the component of rotation. For example, I can put perennials on one side of the vines or tractor rows; I can manage that as a perennial cover for a few years, and then I can have annuals on the other side. I can also use those annuals and/or the perennials – or specific strips planted through the vineyard – as a beneficial habitat and food sources for beneficial insects, beneficial life forms in the vineyard. So, in all ways, the cover crop – if selected and managed well – can be the source of diversity, can be the source of rotation, and the source of beneficial life forms brought to the vineyard.

There are many variables when it comes to cover cropping, and there is no “one-size-fits-all” approach, but is there something you would recommend to everyone starting off with cover cropping?  

BS: It’s something that teaches you. I’d encourage people to immediately start cover cropping, and all farmers must always have trials going on. These do not have to be large, expensive, exhausting procedures, but having some type of trial always going on in the farm shows you where to head next. It also is your little classroom where you can go out and look and learn. So having at least some strips of cover crops – of different species always – to learn what to plant next is a good idea.

There are a lot of species to choose from as well. Bob Shaffer, what are your thoughts on choosing the best species for vineyards?

BS: On choosing species, one of the things you want to do, as Bob Cannard pointed out, you want to use a polyculture. I’m always going to use a mix of grasses, legumes and forbes when I’m planting. Also, as we broadcast it or drill this type of mix, the site itself will sort out which plants are most appropriate there.

In frost-prone vineyards, cover crops may the increase in risk of frost damage. What is your advice regarding this?

BS: Certainly if I’m going to put a cover crop into a frost prone vineyard, then I’m going to add the important component to the cover crop that we haven’t directly mentioned yet, which is as important as species selection, or any other feature of the cover crop: the management of the cover crop. So, if I have frost concerns, I’m going to select cover crops that are low growing, and then I can manage the cover crop in the frost season by further mowing it – at least on one side of the rows to allow some air drainage. Also, if you’re using broad-leafed species, they tend to have less of the ice nucleating bacteria on their leaf surface, and are less prone to causing frost problems in the vineyard or orchard.

I want to address another common worry that people have regarding cover crops, which is water usage. Wouldn’t cover cropping add extra irrigation costs for drier climates?

BC: We grow over-winter cover crops and we utilise rainfall as a natural irrigation, and it actually increases rainfall infiltration by reducing soil compaction. So actually, we reduce irrigation requirements; and then, it’s depositing on the soil surface at maturity, high levels of carbon, and one unit of carbon will support and hold approximately eight units of water. So, we increase our water holding and infiltration characteristics by increasing the organic matter content and the root zone development through cover cropping.

Yes, I read in a couple of articles, including a 1994 research article in the California Agriculture journal, that winter crops generally have very little impact on soil moisture compared to summer cover crops – so that would be a good option for vineyards. And Bob Shaffer, do you have anything to say about water usage or to add to Bob Cannard’s point?

BS: The cover crop, particularly because of its roots being in the ground, increases the humus levels. As those roots decompose, it increases the humus level, and this is the material that Bob Cannard was referring to as holding more water in the soil.

Though I will say that, sometimes if I have an existing vineyard, maybe it’s old and maybe the soil is weak and worn out, the transition period of introducing cover crops into that vineyard – there has to be some care taken to make sure that we don’t take water away from vines. Obviously, a cover crop plant uses some water when it grows, but it’s more an issue of timing: both timing in terms of transitioning into a cover crop (where the vine gets used to having other roots around it) and also as we build humus in the soil, there’s a little transition time that’s needed for that. And then, if we use a little water in the spring time for the cover crop, that doesn’t take away critically from the other crop – whether it be vines or some other plant; but later in the year, as the cover crop has been managed into a mulch, we’re actually using less water because we’re protecting the soil surface, we’ve built humus in the soil… And so, the timing issue on water needs to always be addressed rather than saying “okay, does the cover crop use water or not”.

So the takeaway from this is that timing is everything and it may increase water usage at the beginning, but in the long run it will actually save water. And now onto the management question: I presume it takes a little more time and effort to manage cover crops – wouldn’t this increase management costs?

BS: Considering whether cover crops raise our management costs, we have to look at the whole farm, and look at the multiple benefits that the cover crop has brought to the farm to address whether we lost or benefitted in terms of management dollars.

Can you both give me some examples?

BC: Well, my field, these vineyards that I assist in managing were conventionally grown and heavily cultivated, and herbicided underneath the vine rows. And we had, when I first took over twelve years ago, a preponderance of tenacious, noxious weeds that interfered with the canopy of the grape vine, and through management of the cover crops – planting selected varieties and improving the soil, and utilising inter-crop grazing of the sheep and the goats – after twelve years now we have very few noxious weeds and it’s actually reduced our over all costs; weeds that would shoot up from the herbicided strip into the canopy that had to be mowed or supressed in one fashion or another.

BS: Another aspect of management that cover crops can safe you money instead of cost you money would be for dust control, for example. A lot of times a vineyard or farm will get very dusty during the dry season, whereas if we have cover crops and we’ve managed over to stubble and/or mulch on the surface, it reduces dust. That dust can increase mite pressure in the vineyard, so if we have mulch and we’re absent of the dust, then it decreases our cost of spraying for mites, or managing for mites. There a number of other features that we could name that the cover crops actually decreases management costs.

One of the benefits I came across was the introduction of beneficial predator insects that keeps pests down. Has that been your experience?

BC: We’ve had very few problems with pests.

BS: Certainly, if you provide habitat and food for everyone, then the system tends to become more balanced. Where there are appropriate numbers of predators, there are appropriate numbers of prey. As the goal in “managing the farm” or “managing pests” is not to eliminate all the pests; it’s simply to increase the antagonism from the pest’s predators. And we do this by carbon, we do this by having flowering plants; nectar, pollen, habitat, and carbon above ground.

If anything, I’ll say the cover crop, with all the glory that we’ve talked about and the beauty of the cover crop, still: the cover crop shouldn’t be viewed as all we need; we always have to look after the whole system and say “okay, look: I’m going to manage organic matter, which includes cover crops, compost and mulches. I’m going to manage minerals. And I’m going to manage my tillage”. Those three areas: OM management, mineral management, and tillage management all need to be considered, all need to be cared for to have the cover crop show its best; to have the compost to show it’s best, and to have the minerals show its best. They’re linked in biology, they’re linked in being foods, and they’re all necessary to manage at the same time to get the best benefits.

So a holistic approach is really what you’re going for. And are there any other benefits to using cover crops that would outweigh other management costs?

BC: The cover crop and the soil surface organic material holds and supports the soil, where many clean, cultivated and just bare soil surfaces can be very tacky. Let’s say during harvest we have modest rainfall, then it impedes the ability for the harvest crews and the equipment to move through the vineyard because of the muddiness, whereas with the increase of soil surface organic material (and especially the dry carbonaceous material), the soil surface is held and supported by the residual root systems. And the soil surface itself is protected by the strawy organic material, and this really reduces the stickiness in many different ways: just physically at a large-scale straw level, and at a digested carbon level/humus level it allows the soil particulate matter to be happy with itself and want to stick to other elements, such as harvesters feet

That’s an interesting benefit that I wouldn’t have thought of, actually.

BS: That’s actually a huge benefit, even during the year sometimes with the irrigation systems, if you have cover crops it enables workers to have less mud on them, and to have some place to sit down; to have some place that’s green and flowering instead of just a bare herbicided soil. There’s a huge difference in the vineyard for both the people and the crop when we use cover crops.

We’ve covered a lot of ground in this episode already, although we could probably go on forever. But for the final question: are there any issues you want to address with cover crops, or anything else that viticulturalists need to keep in mind when cover cropping?

BC: Well, it’s a possibility that you might have overgrowth. A lot of viticulturalists, back to frost issues, are worried about canopy heights of cover crops. Well, there’s legitimacy to this, because it reduces air drainage, but at the same time, a high-density cover crop of good, bread-leafed plants has a better canopy biology to it that resists frosting. And those plants are also respiring energy and actually warm the vineyard’s atmosphere on cold nights.

No, there are definitely problems, and it’s a progressive activity. A novice viticulturalist beginning to grow cover crops might be afraid to let them come to maturity, and boy, that’s all right – it’s a beginning. And as we develop and grow, we develop more confidence as we grow, and we also develop our soils and select a broader diversity of cropping specimens, a variety, and allow them to come to greater maturity.

BS: That’s certainly experience speaking, and I’ll say to summarise that excellent comment by Bob Cannard: I would encourage people to view cover cropping as a transition, as part of a transition into more healthy soils, and to better above-ground relationships, rather than an instant change.

Well put. So, cover cropping is definitely beneficial, it just takes a little bit of time and a little bit of effort to get it all going. But once you have the experience, it’s probably the best way to go. Unfortunately that’s all we have time for I’m afraid, thank you Bob Cannard and Bob Shaffer for coming on the show.

BC: Well, thank you for your interest.

Drought Special #2: A Mulching Guide for Farms and Gardens

This episode corresponds to Lesson 1 of our online course.

In this fourteenth episode, we’re speaking to agronomist and soil culture expert Bob Shaffer, and soil scientist and professor at UC Berkeley, Stephen Andrews about drought-proofing your farm or garden using mulch. The experts discuss best practices for choosing and applying mulch for water retention, the most suitable irrigation systems, the cost factor in drought-proof and area, and much more.

Thank you to Kellogg Garden products for making this episode possible.

Whether you’re starting a garden from scratch, sprucing up your planting beds, or mulching your favorite fruit tree…we have a natural and organic premium garden soil, potting soil, mulch, or fertilizer to help your project reach its best potential. Kellogg Garden products have been dedicated to meeting the needs of gardeners for over 85 years, and we continue to provide products you can trust! Visit our website here.

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EM: Hi Bob and Stephen, thanks for coming on the show. Now to start us off, I think it’s important that we distinguish between compost and mulch – for those out there that might not know the difference exactly. Stephen – can you please tell me what that difference is?

SA: Mulch is defined as a ground cover, so anything that’s covering the surface of the soil. And we don’t think of mulch as something that we actually incorporate into the soil, which we do with compost, so it’s important to recognise that compost is a soil amendment, and that mulch is a ground cover.

EM: Right, okay, so that’s the difference between compost and mulch – but is it true that you can also use compost as a kind of mulch as well?

SA: Yes, compost can be a form of mulch; it can be used as a ground cover. But often, and my recommendation would be (at least from the home gardener perspective), that you use compost and mulch together as a unit – as part of a system of protecting the soil. And that you would apply compost first, and then, to protect the properties of that compost, the living biology of that compost, you would want to apply mulch on top of that. And that would insulate the compost so it’s able to do its best work in contact with the soil.

EM: Mh hm

BS: Yes, very well put. And let me just say that, although I agree entirely that mulches and composts are different, however: mulches from woody materials or grassy materials, do become broken down in particle size, come in intimate contact with the sand, silt and the clay in soil, and become humus and/or soil organic matter over a longer period of time. So mulches, actually, are very effective at increasing the soil organic matter, or what can be called also the humus content of soils, even though they break down very slowly.

EM: Right so it acts a bit like a compost as well. And Bob, a lot of farmers in California are getting ready for the summer and are thinking of ways to combat the drought. Can you tell me what the key considerations would be when choosing a mulch to protect against drought – what should farmers know when choosing a mulch?

BS: Well, with drought in mind, or with wanting to have more water infiltrate into the soil – be held in the soil; one of the things that I do on farms is raise cover crops.

EM: Right – and just to jump in there – I just want to clarify for those who don’t know: a cover crop is a type of plant grown to suppress weeds, help build and improve soil, and control diseases and pests. They’re also sometimes called “green manure” and “living mulches.”

BS: Yes, and often times cover crops aren’t looked at as a form of mulch, or a source of mulch, but for me on farms, especially on larger acreages, it really is the practical and economical way to get mulch. Now, I’ll say this: with cover crops, I can choose the species that I want, I can plant them; and then manage the residues above ground, the green tissue, to where it’s a little older, and where it has a little more lignin. And then, when I mow this material and lay it on the soil surface, it has a longer half-life because it’s been lignified; and then, maybe most importantly, sort of secretly or quietly going on, is the decomposition of the roots.

So, the roots add to the humus level, the development in soil, the mulch laying on top and slowly breaking down…and between those two – both the roots decomposing and the mulch on top – we get a significant development of structure, water holding, water infiltration, and healthier roots to reach out to the water and utilise the water – by simply using a cover crop technique.

EM: Interesting, so cover crops are definitely a possibility. And perhaps you can list a few other mulches that are ideal for water retention on farms? Will your choice depend on the type of soil you’re working with, or?

BS: Well, it somewhat depends on the soil. I mean, certainly when we have a sandy soil, or light textured soil, mulches are even more desirable. However, mulches apply to all soils. Now, as far as accessing enough material on a farm situation, where we’re talking about maybe…even small acreages; it takes a lot of mulch to cover that three or four inches deep. Sometimes a farm will have access to larger amounts of woodchip, or some type of material that’s appropriate for mulches, but typically I grow the mulch onsite.

EM:  Okay, and is it only water retention that matters when it comes to mulching to fight drought – or are there any other considerations?

BS: Well, to me, again, if I can get more humus developed in soil – and that humus has the ability to hold a very, very large percentage of water…and recalling also that once the water is absorbed by humus, it’s released back to the plant much more easily than the water that is held by clay in the soil. So, my drive on farms for a number of reasons – including water retention and water infiltration into the ground, and then water retention…and released to the plant – is to increase the humus levels in soils.

EM: Amazing. So, yeah, there’s a lot of talk about the importance of humus going on now. And Stephen, let’s talk about gardens now. What would you say is important for gardeners to keep in mind when choosing a mulch?

SA: Yeah, where cover crops are an excellent application for farming in the residential and landscape setting, that’s probably not as practical because people would look at it as kind of weedy, or that sort of thing. So, using an organic form of mulch, such as recycled wood material, for example, or straw, cardboard, newspaper…these are all forms of mulch material that can be used in a residential setting. And I particularly prefer the sheet mulching technique, which is not only good for maintaining moisture within the soil, but also it’s great for weed prevention; it’s great for keeping the temperature moderated within the soil, and also it aids in the decomposition process to increase that soil organic matter content, which is so important. A one percent increase in soil organic matter content quadruples the water holding capacity of the soil.

So, sheet mulching is a very effective technique, and it’s kind of like making lasagne. You’d apply a one to two inch layer of compost, lay down some newspaper, straw or cardboard in a double overlapping layer; apply another couple of inches of compost on top of that, and then at least three inches of recycled wood mulch to protect that whole lasagne package that you’d created. And you can actually plant directly into that.

EM: Mh hm, okay…

SA: Now, three inches of mulch is particularly important, because we really want to maintain that moisture content within the compost, and the decomposing cardboard or straw, or whatever it is. A lot of people don’t recognise it, but mulch itself – while it acts like a great sponge, and can hold a tremendous volume of water – it also can lose a lot of water to evapotranspiration.

EM: That’s actually an important point I wanted to bring up. For those of you who don’t know, evapotranspiration is when something, in this case mulch, loses water through transpiration and evaporation. So, how should you combat this?

SA: So, knowing what size material to use is very important, and there was a very good study done by the University of California Cooperative Extension several years ago that looked this. And it was actually found that yard waste – or what we call green waste – mulch is a very good source for home gardeners. It holds a tremendous amount of water, and it does a very good job at slowly decomposing and adding organic matter, or humus Bob was mentioning, back to the soil.

So, sheet mulching and using something like green waste, or yard waste, is a very good way to go…or recycled woodchips. And those woodchips should be somewhere between the two and three inch size range, in order to optimise the moisture holding capacity, and also the…we need at least three inches.

EM: Right, so three is the key. Is it the same for farms, Bob?

BS: Yeah, more or less. Three or four inches have been shown through many trials to be an effective layer for mulch.

EM: Great, and I’d like to talk a little bit and talk about that study you mentioned, Stephen. We know from that study that some mulches, such as yard waste applied 3 inches thick, can hold up to 2.51 inches per foot of water – which is pretty substantial. And it warned that sometimes mulches can soak up the rainwater and sprinkler water and it lose that water before it gets a chance to reach the soil underneath. What were the reasons for this happening – I presume it has to do with the amount of mulch applied?

SA: Well, that’s…yeah. It had to do with the size of mulch, the kind of mulch…yeah, it was kind of a complicated set of things, but the size and type were the two key variables there that were related to the moisture loss.

EM: Mh-hm.

BS: Yes, this is actually an important topic, because either on the smaller level – or on the larger level – mulches can interfere with light rains or light irrigations. I’ve put mulch on macadamia and on avocado trees, and a lot of times, in a dry farm system where they get light rains and the trees have trained their roots up into the upper layers of soil, when we go in and mulch rapidly – come in and just put three or four inches of mulch down – it seriously can set back the vigour of these trees, because they don’t get those light rains anymore.

Now, over a longer period of time, the system will balance out, the tree size will change, and the root structures will change and the mulch will become effective. So, one of the things that I do if I’m going to go to mulch is, I’m going to question…mulch a new area…I’m going to question what is my irrigation capacity, if any? What is my rainfall pattern? And try to keep from stressing the crop by providing more irrigation to the crop if I need to in the interim period while there is transition and adjustment to the new mulches.

EM: Okay, but I presume that adding extra moisture would be tough to do during the drought, no?

BS: Ah, it’s all doable. It’s all doable. And once again, in some instances, and in particular on some farms, taking a transition instead of a sudden change, tow, three inches of mulch, may be a good idea – depending on the circumstances.

EM: Right. So, what type of irrigation would be best suited for this type of situation, then?

SA: What I think people should be thinking about is drip irrigation and going with some form of sub-surface, rather than having a sprinkler type of system. And that’s the kind of irrigation that they were looking at in that study that looked at loss of moisture from mulch. So, I think folks should be looking at drip – so that the drip is actually below the mulch level and it’s making contact directly with the soil; that folks are making sure that they are monitoring their drip system and they’re adjusting it as the plant material grows; that they’re adjusting the flow rates based on the size and the developmental stage of the plant material; and, to the greatest extent possible, that they get that moisture into the soil versus getting it into the air through a sprinkler, where a lot of it is being lost.

EM: Alright, excellent, so a drip irrigation system is definitely the right choice, especially for drought. But going back to the mulch itself now: is there any types of mulch you would advise against using?

SA: Well, here in California, with drought we’re also concerned about fire. And it is possible for mulches to be quite flammable. Things like gorilla hair, for example, would not be a recommended form of mulch to use. I prefer recycled woodchip material that’s come from pallets or from construction projects, where the wood is clean, and then it’s been shredded up. Bark chips, for example, redwood bark chips would not be preferred – they tend to be easily floated away…. There was just a recent fire in Massachusetts, actually, at a wedding reception where someone threw away a cigarette into the mulch and it actually ignited and caught the vinyl siding of a building.

So, there are these situations where that happens, and there was, when we think about mulch in a residential setting, and in California where we have urban wild land fire, selecting the right kind of mulch, and how close it’s being used to a building, is important to keep in mind.

EM: Right…

BS: Also, I would say that with mulches, I’ve seen red cedar, or other highly aromatic type woods, if used fresh as chip around shallow rooted plants – I’ve seen them damage shallow rooted plants if it is a very aromatic type of mulch material. Also, I guess I would be cautious about mulches that came from plants that were chopped or chipped off of likely contaminated soils – this would be around some highways, or just some situations where a lot of herbicide or pesticide is used, and then we don’t like to take the mulch chopped from that area.

SA: Yeah, I would whole-heartedly agree with that. You need to know the source of the mulch. You need to know your mulch provider. And you should never be afraid to ask questions about what went into the mulch, the mulching process, whether it was treated with any kind of material. And this is particularly true in a residential setting if you’re using coloured mulches – you want to know what the provider used as the colouring agent.

EM: Okay, great. Brilliant tips, very useful to know. And let’s focus now on the strategy: would there be certain areas to priorities over others, or certain plants to protect first? Bob, say, in farms?

BS: Well, I would say that mulches are probably most appropriate where there is projected to be a lot of water loss from the soil, either because of low soil organic matter levels, or a lighter textured soil, or a certain drainage or exposure. Always when we’re talking about using onsite grown mulch, if that’s in conjunction with an actively growing crop, we want to make sure that we’ve picked the cover crop that we’re going to chop over to mulch carefully, as we don’t want the cover crop competing with the crop.

In terms of where we would apply mulches first, like I say, I think on lighter textured soils, on exposures where it’s particularly hot, or on slopes where we’re subject to losing soil – soil erosion, sheeting off the surface…so mulches are very effective at lowering the potential for erosion.

EM: Great, and Stephen, do you want answer from a gardens and landscaping point of view?

SA: If you want to take a strategic approach, I would look for those areas that are most weed-infested, or the areas that you’ve got little planting in at the moment, and focus on starting the mulch those first, and then being able to move in with California native plants or drought tolerant plants into those areas; making sure that you’ve got the appropriate amount of mulch, that three inches that’s going to help to keep the weeds under control and keep that moisture in the ground. And it is very effective on any kind of a slop situation for controlling erosion.

So, my strategic approach would be: think sheet mulching; think about it applying to the areas that you’re not heavily landscaped, or underutilising, or that you’re going to transition with plant material; then go to using plant material that is drought tolerant – particularly using California native plants, or wherever you are, the native plants that are particular to your watershed. And that would be the approach I would recommend.

EM: And, how much, or how often, should you mulch, and would it be good to blend the mulches, or?

SA: Well, from the residential perspective, really you don’t have to change the mulch up all that much. Once you apply it, if it’s particularly within that two-and-a-half to three-inch size range, that’s going to slowly decompose over time. If you’re wanting to freshen up the colour of it, or over time it’s going to oxidise in the sun and you want to be able to brighten that up, you can do a little top-dressing of an additional inch or so a year – that’s about what will get processed over the course of a year.

If you’re going to be adding compost as part of that process, you need to peel the mulch back, apply the compost, and then return the mulch back on top of that. It’s very important that home gardeners remember not to incorporate mulch directly into the soil; that compost is what we want to be incorporating into the soil, or leaving on the soil surface. But, woodchips – those kinds of things – should not be incorporated directly into the soil, so that we don’t cause a nitrogen drag situation.

BS: Well yes, those are great points, and I think the incorporation of mulch into the soil is a problem often times that I run into, either on farms or in gardens. One way or another, people can think that it’s better off to incorporate these materials, and they’re too woody. And, as Stephen pointed out, we can start to tie up nitrogen by incorporating too much woody, high carbon stuff too quickly.

EM: That’s an interesting point about the nitrogen – that it could possibly get tied up. Would you recommend replacing the nitrogen in the soil in that case, via fertilizers, say?

SA: Well, from a residential perspective, during drought conditions you never want to fertilise. Fertiliser stimulates new growth. New growth requires additional water, and in a drought condition when we don’t have that available water, that’s going to put the plants under tremendous stress, which will then invite pests…and so we just create this downward kind of spiral within the garden.

So, I would let the compost feed the soil, not the plants. Focus on making sure that the biology in the soil is getting what it needs. It is perfectly capable of moving all the nutrients around, the water around, and making sure the plants get what they need. And as part of that, I recommend that folks have their soil tested to know what they actually have in the ground. The idea of applying fertilisers every two weeks is great marketing, it’s great brainwashing, but it’s not good soil biology – good soil ecology. So, test your soil, know what you already have, and then don’t be fertilising during a drought: be applying compost and let the soil biology do the work of sustaining your plants through the drought conditions.

EM: Right.

BA: Those are great points and good comments. Now, plants, of course, to be most protected, they have their own mechanisms against – protecting against – water loss, and protecting against drought stress. Plants need to have, particularly, potassium and zinc, in addition to all the rest of the essential minerals. But potassium and zinc have a lot to do with how the plant circulates its fluids, and how it protects itself against drought stress, and so….

Yes, testing the soil, but also testing plant tissues is something we do where there’s crops in particular, because we’re raising crops for food, so we’re very interested in making sure that the crops have good access to minerals. Not over-fertilising is important, and by testing the soil, and then also testing the plant, we can determine what is missing, what is going to be provided by compost…. And, for example, compost will increase the K level – the potassium levels – and the phosphate levels; typically compost does not increase, or mulches do not increase the calcium levels in plants. And again, the calcium, along with boron and copper, help to make the plant harder and more resistant to pests, and also have a healthier root system that can be larger and healthier and pick up more water in the soil.

So, certainly anytime that we’re talking about farm, or garden, we want to make sure that we’re asking our questions sort of through the filter of all three primary cultural practices, which is: organic matter management – that includes compost, cover crops and mulches; mineral management, or what I would call, more accurately, mineral balancing in soil; and then also, tillage management. We look at the whole soil ecology, and ask ourselves: what will the compost and mulches provide? What is my soil sample, my tissue sample, showing? And what minerals might I need to replace to increase the plant’s ability to resist drought, and to make the root system so that it’s particularly large and healthy, and able to uptake water effectively, and to have microbiology on the roots that increase the plant’s ability to uptake water very strongly?

EM: That’s very interesting, very cool. So people should definitely test their soils first of all.

BS: Definitely.

SA: Absolutely.

EM: And finally, lets talk about the cost-factor: Bob, could you tell me roughly how much it would cost to drought-proof an acre of land, say?

BS: This is a great question. However, we have to know where we start. I work on some soils that have five percent soil organic matter in Northern California; I work on some soils that have one half of one percent. And those two soils could have different textures, meaning the amount of sand, silt and clay. Particularly clay in a soil will cause the soil – a lot of soil – to hold more water. So it’s a hard question to answer arbitrarily. On the average, I would say you’re going to spend, maybe less than one hundred dollars per acre for a cover crop; it’s going to cost me thirty-five dollars an acre to mow that cover crop; it’s going to cost me a little bit for seed – or the seed that was a hundred dollars per acre; there could be a little other costs in there possibly for assundries.

EM: Right okay, so under 100 dollars for the cover crop itself, 35 dollars to mow the cover crop, and possibly a little bit more for assundries – so on average it’s roughly a hundred and thirty dollars per acre to use a cover crop. And Stephen, finally, what’s the rough cost estimate for a home garden?

SA: Yeah, so for the home gardener, it’s generally, I would say, between thirty-nine cents and seventy-nine cents a square foot. Again, it depends on where you’re starting from. And that thirty-nine to seventy-nine cents per square foot is for three inches of a recycled wood mulch being applied. And the largest cost component in that square footage is the transportation cost. So, if you can find a local source of great recycled wood mulch, or yard waste material that can be transported, you know, for very little, then that cost is going to drop significantly. But the largest single component in the cost for the mulch is the actual transportation of it from one place to another.

But three inches is what you’d want to shoot for, and generally speaking in California it’s somewhere between thirty-nine and seventy-nine cents per square foot. Now, if you were to multiply it out for an acre, it looks like an astronomical amount of money, but remember we’re talking about residential garden, home landscape situation, so…thirty-nine to seventy-nine cents is about what it would cost.

EM: Alright, that’s great. And, well, we covered the basics now and unfortunately that’s all we have time for today, so thanks Bob and Stephen for coming on the show.

BS: Certainly

SA: You’re very welcome.

EM: Alright goodbye now!

SA: Bye!

BS: Okay, bye now, take care.

Drought Special: Communicating Compost’s Magic in Our Cities

This episode corresponds to Lesson 3 and Lesson 4 of our online course.

Episode thirteen is part one of a three-part special on the drought currently experienced in California, and the value of compost for saving water. In this episode we’re talking to Robert Reed on how cities can prepare for drought through awareness campaigns that highlight the water-saving benefits of compost use.

Thank you to Recology for making this episode possible.

Recology is an employee-owned company operating in California, Nevada, Oregon and Washington coordinating dozens of recycling programs to recover a variety of materials. In San Francisco, they are part of the program Zero Waste by 2020 and are very involved with compost production and distribution. Visit their website here.

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EM: So Robert, I know that there’s a lot of talk about California right now, which is experiencing one of the worst droughts on record at the moment. The Governor declared it a state of emergency, and has signed a 687 million dollar drought-relief package into law. Farms are suffering, and people are being urged to reduce their water usage by up to 20%. So, it’s going to be a tough summer and people are doing all they can at the moment to help save water. What are you doing over at Recology to help the effort?

RR: Well, we’re trying to help people understand and know that compost saves water, and that by participating in our curbside compost collection program, people can help California save water. Compost by weight is fifty percent humus, and humus is a natural sponge. And farmers understand this, and they’ve purchased a whole lot of compost from us in the last six months, to put it on their farms in an effort to retain more rainwater.

And, at Recology we’re trying to help people understand the ability of compost to help capture and retain water. In the city, the traditional reasons to participate in the curbside compost collection program are to keep materials out of landfills, and return nutrients to farms. And almost everybody understands the first one; everybody gets that composting is a good thing to keep material out of landfills, and to have less landfilling going on.

I would estimate that about half of the people in San Francisco are connected and understand the second motivation, which is to return nutrients to farms. And now, we’re trying the emphasis a third reason to compost all of their food scraps, all of their plant cuttings, and this third reason is to help save water, and to help California – the state that we love – do better in terms of mitigating the drought.

EM: Yeah, excellent. And I presume getting people to understand that last one is a little more difficult, then?

RR: Well, for people in the city, it’s a new idea and so, when you have a new idea, you need to get it out there a lot, you know. You need to get it on the internet, you need to write about it, you need to do TV reports about it…you need to put it in your newsletter on your website…. It just helps of people hear it multiple times from different sources.

We’ve worked a lot with some agronomists to help get the wording right, get the research correct, so that we can frame the message correctly and accurately, and then help communicate this, about how compost helps save water. And we’ve written an article, and we’re going to publish it as the lead story in our customer newsletter next week. We also shot a photograph that shows some hands holding a little young plant – green with water on its leaves, and of course the compost in the picture is very wet, and very heavy with water. So we have an iconic image that helps people…they can look at it and they immediately understand this point, that compost and the humus in compost is a natural sponge. Pictures are very powerful, and so this image is important, and we want to present this image in as many places as possible – and the message.

Mh-hm, right. And as part of your outreach campaign, too, you host an annual compost giveaway in various locations around the city for people just to come and collect compost, is that right?

RR: Yes, and it’s absolutely a joyous community event and it’s a bring your own bucket event, so people will bring two five-gallon buckets, and we’ll fill them with compost that they helped make, and they take it home and put it on their gardens, and on their outdoor plants. And, you know, this is the kind of thing that you can do when your city has a compost collection program. You know, not only can you keep materials out of landfills; not only can you send nutrients back to farms; not only can you help the region and the state that you live in save water – but you can also help create a compost that then comes back to your city, that residents can get through a compost giveaway; they can use in their own gardens; and that can come back to community gardens in your community; and can come back to urban farms in your community.

EM: Yeah, exactly. But now I’d like to get down to business and talk a little bit more about campaign strategies – can you tell us what you think makes for successful awareness campaign and public outreach strategy?

RR: Well, you have to go straight to it and say, you know, “compost to help save water”. And people kind of subliminally understand these things; it’s a very old understanding for people. All of us have gotten our fingers into the soft soil in a garden at some point in our life. And so, when we present a picture that shows compost that’s heavy with water and it’s very dark, it rekindles this subliminal memory in people.

And so, it’s our feeling that people need to see this picture and hear this message. They need to see it in print, they need to see it online…one of the points here is that the outreach and education around composting and recycling is competing with a lot of other information that’s in your community, that’s on the news.

There’s just all kinds of information out there that’s competing for people’s attention. And so, composting has to be part of that discussion. Composting has to be part of the game, so how do you make all this good information; this positive information about composting…how do you get in the game?

EM: Mh-hm, right.

RR: And one of the things is what you mentioned, is that the leaders in the community need to be talking about it, and concerned about it. And they need to attend the compost giveaway; they need to talk to the media about it; they need to hold a news conference about it periodically, or pen an article or an op-ed that gets published in the city’s newspaper. So, you need to do creative things. And one of the things we just did at Recology is we came up with a playful recycling quiz, and we posted it on our website.

EM: Yeah, I saw that actually, I thought it was very funny.

RR: Yeah, well okay, I’m glad you enjoyed it. You know, we…it’s a series of nine multiple questions – what goes in the blue bin, what goes in the green bin. And of course the first answer is something completely ridiculous, and then the second option is something frustrating or annoying. And then of course the third answer is the correct answer, and it’s something you might not have known that you could compost – like soiled paper.

EM: Yeah, and I particularly like how you actually explained in your newsletter about the soiled paper – that it’s great for compost. And that you call the short paper fibers that organisms love to consume – y you called them carbon candy. I think that’s a great way of framing it.

RR: Yeah, and those are the kinds of stories that we need to tell, and we need to particularly tell them to younger people. The Union of Concerned Scientists did an analysis – they looked at all the message about recycling and about composting: should the outreach dollars be spent on radio ads, or TV ads, or bus shelters, you know. And they measured for the first time in the history of America; really, they did a very complete measurement of what is the most effective way to communicate about recycling and composting. And the answer…what they discovered was that the best thing to do was to communicate to students and to younger people.

They reported that we all know that kids learn to recycle at school and then go home and teach their parents. What this research proved was that parents are actually listening to the kids. So when the child goes home and says, “Mom, we compost at school, dad we compost at school – why don’t we compost here in our kitchen at home?” Then the parents are listening and the family will then get a kitchen compost pail and start composting more of their food scraps and their plants at home, and increase their participation in the composting program.

EM: That’s very interesting.

RR: Yeah, it’s very interesting. So, we’re trying to tell the story of carbon candy to kids. We’re making presentations every week to students in classrooms in San Francisco. One of the reasons, you know, that we did the playful recycle-compost quiz is to do something entertaining, and we’re going to let all the schools know about it. And that’s what we’re doing in California.

The farmers are joining us. The farmers have come to San Francisco and held news conferences, and asked people to be more attentive to put all their food scraps and plant cuttings – and soiled paper – in the green bins, so that we as a community can make more compost and we can get it onto farms, and add life to the soils – return life to the soils to help protect our topsoils. This is very interesting: farmers coming into the city, holding news conferences; asking people in the city to do right by the environment, to compost more of their food scraps.

EM: Very good. And for the last question, now, I’d just like to get your thoughts on the drought and how it looks for the future of California?

RR: Well, there’s many articles that are suggesting that California will not have as much rainfall in the future as it has historically. So, we have a history of dealing with dry periods; we’re going to have to remember what has worked for us historically. And, if you want to know the answers to environmental questions; what should we do to help protect the environment, what can we do to do more recycling, more composting…often the answers are in the history.

Look back: what did your grandparents do? What did your great-great grandparents do? They composted! Okay. They had an area where they would put their food scraps – they made compost. And we need to remember that as a community, and we need to do more of that. And we’re going to need to do more of that in the future.

EM: Wise words. But unfortunately that’s all we have time for now today, Robert.

RR: Alright.

EM: Thanks for coming on the show.

RR: Thank you.

EM: Alright, best of luck now.

 

Organics Recycling in University Curriculums: A Growing Trend

In this eleventh episode, we speak with Director of the College of Agriculture, Food and Environmental Sciences at Cal Poly University, Hunter Francis, and Adjunct Professor at University of Illinois Springfield, Wynne Coplea, about the state of organics recycling, composting, and anaerobic digestion education in North America, and about the advantages of introducing composting into University curriculums.

Thank you to ecovio^® from BASF for making this episode possible.

ecovio^® is a high-quality and versatile bioplastic of BASF. It is certified compostable and contains biobased content. The main areas of use are plastic films such as organic waste bags, dual-use bags or agricultural films. Furthermore, compostable packaging solutions such as paper-coating and injection molding products can be produced with ecovio^®. To find more information, visit our website.

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EM: So Hunter, as director of the College of Agriculture, Food and Environmental Sciences at Cal Poly – can you tell us a little bit about the situation at Cal Poly regarding composting and training?

HF: Yeah, we have a large agricultural college; it’s the second largest campus in California. We have about six thousand acres here in San Luis Obispo, and an additional three thousand acres in Santa Cruz County. And so…and we have one of the country’s largest agricultural colleges, which means we have a lot of animal units; we have quite a bit of beef cattle, we have a large dairy and we have chickens and horses and so. And because of that we have a lot of manure, and we have developed a compost operation that handles all of our manure and our green waste, and so it’s a good site to do all our trainings in composting, because we have all of the equipment, and so on.

EM: That’s excellent. And your course is taking place very soon isn’t it? When is it starting?

HF: The 24^th. It’s the whole week: march 24^th through 28^th.

EM: Right, okay. And have you been running this training very long?

HF: Well, it’s the second time that we’ve offered it. So, this is a week-long professional development compost training, and as I said, this is the second time we’ll be offering it. We did a week training two years ago in 2012, and it looks like at this point it’ll be an offering that we do every two years or so.

EM: And is your target audience the industry people that are actually working at composting operations?

HF: Yes, or agriculturalists. We have a lot of vineyards in our area, and we have…we are pretty rural, so you’re correct: the target is more people working in industry or in agriculture, or waste management, who are looking for skills either to improve their composting knowledge, or to start new facilities, so. We do have a couple student volunteers who help with it, but as it stands we do not have a composting course in the normal curriculum. So that’s something we’re hoping to develop. The one course that’s in the process of being initiated is a compost and soil-testing course, which is going to be offered through the Soil Science Department, that would focus more on the laboratory techniques for testing compost.

So, that’s exciting. We do have a pretty strong soils department, and as you can imagine, soils is a good way to connect with a lot of the processes involved in compost. And my understanding is that that’s probably about as close as you can get to actual, you know, established academic degree programs that would be focused on composting would be some of the soil science programs around the country. Because as far as I know, no one’s offering a degree in composting per-se.

EM: Right. Well, that’s great though that Cal Poly is starting to bring composting education to the fore in various ways, that’s very promising. And a question to both now: who do you are the key groups that need composting education today?

WC: I believe each sector in our culture and our economy does have a need for some form of composting education. But at this time, the particularly important target audiences for composting education in my mind, would be ag professionals and growers, the agricultural community; some of the more traditional farmers have maintained a form of composting, many of them certainly still do land application of manure and animal bedding, and things like that, but not a lot of them do actual blending and composting and use the compost. With the upsurge of interest in local foods, organic growing, specialty foods and so forth – they’re a prime target audience. As well as, I think, local government officials, because that’s where the policy rubber meets the road. And local government officials can do an awful lot, just with their own contracts for services, their own direct services that they provide.

The third prime group I think would be current waste management professionals. Absolutely, I think those are our target audiences right now. But really, the answer could be everyone; anyone.

HF: Yeah, I would agree with that. I think that was well put. I think on the state level too, in terms of policy makers, there should be more education. Particularly when it comes to aligning some of the overall goals of these different agencies. In California we definitely struggle from the fact that there are a number of environmental regulatory agencies sometimes that don’t…it almost seems as if the policies are not well aligned. So, you know, here the big challenge is the fact that the air quality boards are creating restrictions in terms of monitoring VOC’s, and so forth, that are making permitting of composting facilities difficult in some areas, so at the policy level I think there’s some need for education as well.

EM: Excellent points. And like with Cal Poly, we see more and more universities including organics recycling and composting as part of their curriculums and daily activities as well. Can I ask you both, then, for your clear take on widely including organics recycling in university curriculums especially, possibly even as a stand-alone course. Is it a good idea?

HF: Yeah, I think it would be. I think it would tie into student interests, especially, you know, there is a fairly strong contingent of students who are interested in environmental studies and in recycling, and so on, and…. The other thing that I was thinking about is the fact that a lot of academia across the country, and probably across the world, is paying a lot of lip service to this idea of interdisciplinary studies, and breaking down silos, and, you know, having offerings across departments – and composting is really ideal for that type of education because it draws on a lot of the different disciplines; so everything from soils, to environment, to biology, agronomy, engineering, even marketing, or energy use. It can all be tied into these types of curriculums. So, I think it offers a lot of potential for meeting that student demand and for, you know, engaging the different disciplines. And it also could be a response to a lot of overall social goals too, which is namely to get organics out of the waste stream.

EM: Wynne, do you want to weigh-in on that?

WC: I definitely think that there is a need, and it would be welcomed for colleges and universities to begin to create and teach, and keep on-going formal curriculum built around composting. At this point, I would agree there’s not a lot of formal curriculum and/or even stand-alone certificates or degree programs out there. The non-formal education community has actually done a better job of pulling together the players. And it was already noted that extension is one of key players – certainly here in Illinois, UOI has a strong extension presence and they have a good composting instructional setup and resources online. And there are places like Cornell’s Waste Management Institute that has done a lot of research; I believe that that institute is set up more for research and hands-on involvement for the students in research.

EM: They have a composting site as well, and the campus also has a lot of sustainability and recycling initiatives going on too around the campus. So, you know, that’s really great – they’re at the forefront of sustainability education as well at the moment.

WC: Oh yes, uh-huh.

HF: Yeah.

WC: University of Georgia also has some research going on in vermicomposting at one point, as does SIU Carbondale here in Southern Illinois – they have a major vermicomposting program; they utilise…they grind all of the food scraps from the cafeterias on campus, feed it to worms in an – at least – thousand square foot building, and then take the vermicastings and utilise that on campus. So, it’s a hands-on opportunity for the student workers to be involved, and to learn about it. It’s also that some of the professors there are conducting research and involving students –

EM: Yeah, and another example off the top of my head as well would be the University of Wisconsin-Oshkosh, which does a lot of work with renewable energy – they’ve installed a biogas facility at the university, that’s totally run by the students and provides great training for anaerobic digestion and biogas production – so there’s that as well.

But as you say, there doesn’t seem to be a formal, stand-alone university course or curriculum based around compost – how far away do you think we are from Universities offering these kinds of courses?

WC: There is a change on the horizon, and groups like Compostory.org are helping to usher in that change. I do believe universities and colleges are waking up to the value of multi-disciplinary approaches. The students want it. Hands-on experience is so valuable, along with the research aspect and the higher-order thinking and writing skills. The hands-on stuff and service goes right along with it. And industry, I think, is arriving at the same point as education is, where we see a need for some change, and more collaboration.

EM: And you’re developing a curriculum for Kankakee Community College as well. I was wondering what role do community colleges play in composting education today in the US?

WC: Community colleges have served more-or-less as the “in-between” the universities and industry and trade associations that are providing very specific, very targeted short-term training, you know, for a specific topic. Community colleges can help take that and put that within a context of industry, but also giving academic credit, which then can be build upon for these further certifications, degrees, and so forth. I think that all three levels need to begin to work more closely together, and it is beginning to happen.

The National Recycling Coalition, along with RONA (the former recycling organisation of north America) – in which there are many movers and shakers out there in California, Hunter – put together three years ago a national committee for sustainable resource management learning standards; and from a variety of sectors: business people, processors, academic folks, non-profits…this committee agreed and put together twenty-five standards for learning, which any state recycling organisation, trade association, or college, really, could or should be using if they want to formalise and teach some standardised sustainable resource management – it’s not just recycling coordination anymore.

And they’re brand new, I mean literally hot off the presses. They just were announced and, kind of, finalised late in 2012. There are several state recycling organisations that are considering implementing them, or being more-or-less, quote-on-quote certified to teach sustainable resource management. And again, I’m Vice President of IRA here in Illinois, I am chair of the Certification Committee here; we have a hope and desire of taking these two classes: one is currently being taught through Kankakee Community College online, completely online. The second course will be available this summer. And then the students in that course will be offered the opportunity to test for certification to become a nationally certified sustainable resource manager through IRA – through the Illinois Recycling Association – because we’re using these new learning standards.

Now, I’m kind of putting the cart before the horse because we haven’t formally been accepted yet, but I’m pretty sure we will be. We’re excited about it, we’d like to see it grow and again, in my mind, this collaboration – academically, but also with industry driven, up-to-date, cutting-edge information on best management practices, on current best technology…. That stuff comes from industry, you know? And where industry can collaborate and advise, and – whatever – help provide and create this kind of curriculum, there you will have very valuable curriculum.

EM: Yeah. That’s really great points there, actually. And what would be the outcomes, then, of having such widespread composting education do you think?

WC: The ultimate outcomes? I guess the ideal would be that composting begins to be accepted as an integral part of a sustainability curriculum, as well as any sustainability goals at any local government or community program, any organisation program. That there would be a greater number of jobs specific to composting in the economy as a result of professionalising it academically and, you know, through the trade associations.

And just that…you know, there’s going to be more of a cultural buzz as time goes on. There’s definitely a paradigm shift, a sea change occurring. There is a greater push for sustainable practices that capture and manage natural processes, as part of every day business and as part of our learning and education. So, I just see…including composting education and training at any level – formal or non-formal – that’s the way we’re moving.

EM: Yeah, definitely. And last question now – Wynne, you’re involved in course development – what needs to be done, and what types of support is needed in order to develop such a curriculum?

WC: Well, federal dollars, grant dollars, private foundation dollars; to help a college or a professional trade association…you know, it takes time. I mean, a college course – a university course – the general rule of thumb is that it takes twenty-five weeks full-time to develop a new course from scratch. Two courses – you’re talking a full year just to develop two new courses, and that would include researching all the existing stuff that’s out there right now. That’s a chunk of someone’s time. So that’s valuable, you know? And the knowledge of how to pool all those resources together, and…. So anyway, what’s needed is support for the college or the trade association to be able to do that.

HF: Yeah, and that’s actually how we got our compost training that we’re doing here next week. Originally the first year’s offering was funded by a grant from the USDA SARE program – which is the US Sustainable Agriculture Research and Education – they funded the first training in 2012. And then, this current training, we have also received some funding from a local charitable foundation, the Miossi Foundation, so…

WC: Yeah. So there are often grants available through federal agencies, through colleges, to help with something like that. Honestly, unless trade associations have a 501 C3 designation, I doubt that they would, many of them would be eligible for a lot of the larger foundation grants. But small grants, even, can help. So, getting a little bit of funding together to begin with is a key start.

But beyond: assuming you have somebody that’s going to drive the bus and dedicate a significant amount of time to it, then begin researching. You would have to begin researching the curriculum that’s already out there, the industry and trade association-type trainings that’s already out there. I already researched – I don’t believe there are learning standards out there, but that would be a great thing to begin to pull together. You know: what would be the learning outcomes of such a training. I.D. the proponents in your area: those that are interested for environmental reasons, as well as those who are interested because it could be a value-added operation for their existing business. Fill in the blanks; bring them to the table and fill in the blanks. Decide what training is already available, where we need to go, and then fill in the blanks in-between; what the students should know, and how to get it to them.

And I’m a firm believer, as Hunter is, that a blend of formal resources and some classroom learning, with the science behind it…. Compost is perfectly suited for STEM: for science, technology, engineering and math – all of those skills can easily be applied when studying and/or implementing composting. So: bring everybody to the table, come up with a good product, with very specifically identified learning outcomes…someone is going to pick it up somewhere along the line. That would be my advice.

EM: It’s great advice. And that’s all we have time for today now, so I want to thank you both for coming on the show to talk to us.

WC & HF: Thank you.

EM: Okay all the best now, bye!

Toxic Dump Transformation: A Story from India

This episode corresponds to Lesson 1 of our online course.

In this tenth episode, Master Composter Peter Ash tells us how he helped transform a hospital dump in Kerala, India, from a toxic wasteland into a lush environment – with a dramatic drop in heavy metal quantities in the soil – by using recycling and vermicomposting techniques.

Thank you to the BioCycle for making this episode possible.

BioCycle, the Organics Recycling Authority, is the leading magazine and website on composting, food waste management, anaerobic digestion and renewable energy from organics recycling. Subscribe to BioCycle and get access to every article published over the last 10 years, and sign up for @BioCycle, our free biweekly e-bulletin. For more, visit www.biocycle.net.

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TRANSCRIPT:

EM: Just to set the scene a bit, Peter, can you tell us a bit about the AIMS hospital and where it’s situated?

PA: The hospital, AIMS: Amrita Institute of Medical Sciences and Research Centre, they call it AIMS for short. And that, it was really a trip, because this had been a twelve-bed hospital about twenty years ago. And it turned, it grew up, like: everything that…where Amma goes, wherever she has a school or any kind of centre, it just goes from zero to a hundred miles an hour in no time.

So this hospital went from a twelve bed hospital to now a fifteen hundred bed, state of the art hospital and research centre, Med school, dental college, nursing college, school of pharmacology, you know, the whole thing. And with Amma, if you can pay, you pay. And if you can’t, you come and you get served, and you bring your family, and the family stays in the guest house while the patient’s being, you know, treated in the hospital, and everybody eats for super-cheap, and you stay until, you know, everything’s fine, and then you go home.

And so, there’s probably seven to ten thousand students that serve over, probably, twelve hundred patients every day. There’s thousands of employees. And it’s all coastal, tropical wetlands environment. And the hospital, it’s about 7 kilometers inland from the Arabian Sea. The city of Kochi, it’s a huge metropolitan area, you know, India is so densely populated. So there’s Edappally and Ernakulam, all these communities that just all run together – it’s just huge and it’s all interconnected with these waterways.

EM: Okay right, so it’s a densely populated area, and a massive hospital.

PA: Mh-hm.

EM:  And often hospitals use incinerators to burn the medical waste – but you were telling me that this one didn’t have an incinerator the first few years, and they were just dumping the medical waste onto the island itself. So, what did the dumping ground look like when you got there – and what did you do?

PA:  Basically, when I got to AIMS, the first thing I did was a big waste audit and a site assessment. And they took me around and showed me different properties, and the property I picked was right across this backwater channel connected to the Arabian Sea, to this big island that’s just, not even a meter above sea level. You know, it’s mushy in places. But, where they had been boating the waste, and the food waste – they were just dumping it in the backwaters – but all the other waste, if they couldn’t just easily recycle it, they were taking it over to the island and they were dumping it in pools of water or burning –

EM: And this was from the hospital?

PA: Yes. And for years before they got the incinerator, they had just been taking the hospital waste over to the island and burning it – right on the surface of the island. They took, like, metal rods, stuck them in the ground and made, kind of a rack so they could get some air in it, and they just put the bags…. I’ve got pictures of when I first arrived on the island where they had red hospital waste, you know, medical waste on this rack where they were burning. And the island, right there where they were dumping and burning was so dead that there was no insects, there was no birds, you know, it was just completely dead. And I said, “okay, this is the spot. This is where we’re going to do it. We’re going to have to build a big roof, so we can compost during monsoon season…”.

So, they said, “Well, what do you need?”

“Yeah, well I need this roof…”

“How big?”

“Well, like, by this, by that”

“Okay”

So, they laid it out and they started digging holes to pour concrete to hold up the pillars to hold this roof up. And then all the dumping and stuff that I’d seen, I said “Well” you know, “no more dumping, no more burning. We’re going to sort through this, we’re going to do better recycling. If it’s recyclable and it’s already over here now, we’re going to wash it and send it back to be recycled. If it can’t be recycling, then we’ll bag it up and we’ll send it to the proper incinerator, but no more dumping, no more burning”.

But when they started digging these holes for the footings, they’re like a meter wide, and they’d dig down so they can pour concrete and get…because it’s like the roof…like almost…our initial roof was almost the size of, like, a football field, because we had to build these big windrows of compost. Here we’re talking each day we were going to be composting six to eight metric tons of material a day. So, we’re building these long windrows, you know. We build a pile and then we’d add onto it the next day and add onto it the next day, until we run out of space. So when they start digging these holes, all this stuff starts coming out of the black mud. Syringes, blood vials – with blood still in them – catheters, IV bags, medicine packets…I mean, it was just, it was nasty. It was terrible. And I’m going, “Oh my God”. And they had told me the reason that Amma wanted me to come back was to start composting because they were under a lot of pressure from the State Pollution Control Board. And when I saw what was coming out of the mud, then I understood that, okay, this is not about composting the food waste, this is about the hospital’s impact on the environment.

EM: Hmm, I see…

PA: And Kerala has laws, I mean, they’ve got an environmental policy, they’ve got laws – state laws, federal laws. It’s just that, enforcing laws – they don’t, like, fine you. What they do is, they tell you “Okay, you can’t build anymore”. And with Amma, everything is growing, you know: more students, more patients, more technology, you know. So everything’s got to keep…they’ve got to keep building. And so, we couldn’t hold still. So we had to show them we were getting better.

And we actually, we cleaned up everything we could off the surface, and if it was recyclable, we washed it and bagged it up and sent it back to be recycled. If it couldn’t be recycled, we sent it back to go into the incinerator. What was buried in the mud we couldn’t do anything about because they hole fills up with water, you know. And this was really black, nasty, dangerous toxic mud, you know, with needles and…so we had to be careful.

So what we did was: once we cleaned the surface up, then we just, we took, like, palm fronds and, you know, things that were growing along the water edge. And we laid them out over the surface of the spongy soil, just so we wouldn’t sink into the mud, and we built our compost windrow on top of that, and then we build another one next to it. In two or three days we’d have a whole row of compost.  And in the island there was a little channel, where they had been boating with the waste and they’d been dumping on either side. And so, on either side of this little channel, we had a plot where we were making compost. And as soon as we’d turned and spread out the compost on one spot, we’d go right back in there and start composting again. And then we’d be turning and spreading on the other side, and we just kept going back and forth, and we did that for six months waiting for the roof to be finished and the floor to be compacted so that we could get a piece of equipment to turn our windrows by equipment.

EM: Okay.

PA: So, in the six months we’d built about eighteen inches of finished compost on top of the black toxic mud.

EM: Mh-hm…

PA: And before we got too far along, I went and I took a soil sample of the mud – about the upper four to eight inches of mud in this one area. And I had it tested for heavy metals. And I asked them to test for every metal you can test for, and there was only one metal that was not found: antimony. But mercury, lead, selenium, you know, arsenic, it was all in there. And it was way over limits. And we knew that was what it was going to be.

I also took a sample of the river sediment because we’re not the only polluters, you know: all that huge metropolitan area – there’s chemicals, and open sewer lines, and you name it, and the rains are running off, you know. But we did find that, there where I sampled where the dumping and burning had been going on, it was more toxic there than in the river, especially for certain metals.

EM: Mh-hm, okay…

PA: And, but anyway, so then, after six months of composting out in the open, we saw that now there’s all kinds of insects and stuff, you know, in the compost and birds are coming, you know, so it’s, like, coming alive – and then there’s seeds sprouting out of the compost. So we just come out and looked at each other and we go, “Hey, that’s pretty cool. Let’s bring in some clean soil now and mix it, and we’ll start planting stuff, you know, and we’ll restore the habitat here.

EM: That’s incredible. And what else were you doing? You were vermicomposting as well, right?

PA: Yeah. And I’d done some research, you know, like, how people were composting with worms in India, and so we build our own, kind of, open tank system: it’s just basically you build walls about waist-high on a cement floor, you put a roof over it, you put netting between the wall that’s about a meter high or less, up to the rood so it’s shaded and so birds can’t get in. And you have a little drainage on the floor so if there’s any liquid leaching out of the vermicompost pile, then you can capture that because it’s got nutrients in it. And so we started a lot of vermicomposting.

And then when we started planting plants, we used a lot of the fresh vermicompost to plant the plants with. So we knew we were inoculating the soil with earthworms, you know: there’s going to be some babies, there’s going to be some hatching eggs. And I knew that, from research that I’d done, that worms actually extract heavy metals out of the food that they’re eating. So getting earthworms into this new ecosystem that we’re building is going to be a good thing.

EM: Yeah, and we’ll talk a bit about what happened with the soil in a minute. Just before that though, can you give me a little bit more information on the logistics of the whole thing, and equipment you were using? How did you…?

PA: You know, everything gets boated over to the island – everything. You know, all the construction materials, all the cement blocks, the sand, the roofing materials, and then, you know, all of our plants for gardening and you know. And then all the food waste and the woodchips and…and then, we found this manufacturer in India that made this agricultural shredder, and then we bought this shredding machine to shred palm fronds and…. But we needed to shred a lot of wet materials too, like fresh coconut and green coconut palm fronds, and that wet stuff tends to clog up a lot of material. And so we found that this shredder machine – we bought a little one and we tested it, and then we had our own mechanics and fabricators and engineers look at it, and we told them what we needed and so we made some modifications to it. And then we took it back to the manufacturer and we said, “Look: we want to buy the big model, in fact we want to buy a couple of them, but we need these modifications build into it, because we’ve got to run a lot of wet stuff through it, and the way it’s designed right now, it clogs up. So we worked with the manufacturer and they built us, you know, the one that we needed.

But then we also needed some compost turning equipment, but nobody in India really makes composting equipment, you know: commercial scale composting equipment – there’s no compost turners, there’s no big filtering machines for compost. So, you know, I found a YouTube video of a farmer in Northern California that built his own compost windrow turner by taking the rear axle out of a heavy truck and just done a bunch of modifications: he welded this big tube onto the wheel hub, and he connected the differential onto the tractor on the power take off, you know, the tractor, to drive this differential.

Then he had this big tube with these paddles welded on it, so that you could lower it down next to the compost pile and you could drive the tractor beside the pile, and this tube with these paddles on it is now going to turn – and the thing is, this tractor is going forward, but this tube, this big metal pipe with these paddles on it, has got to turn the opposite direction; it’s got to be going, like, in reverse, as opposed…you know, so it can lift up the pile with, you know, these paddles welded to it: lift it up and throw it up into the air to get it aerated. And at the same time, we spiraled them around the tubes, so that it would actually throw the edges of the pile towards the middle, and the middle of the pile to the outside. Because that’s what we want: we want the middle of the pile on the outside, and we want the outside of the pile moved to the inside. So, we bought a tractor, and we built the compost windrow turner to put on it.

EM: That’s brilliant. And going back to the soil now – what was it like after all the work you were doing?

PA:  Yeah, so I’ll tell you what, here’s what happened was: last April, I went to the very same site that I took the original sample. And I dug down below the compost and the imported soil, down into the same black mud that I took the original sample from. And so I went and I did the same thing, in the same area, in the same soil layer, and I took that sample in. And it turned out that, like, in the upper eight to ten inches of that same original layer, we reduced three of the metals to non-detectible levels. Two others, we reduced them so that they’re still detectable, but they’re within safe limits for food consumption. There’s still three metals that we’ve reduced by at least fifty percent, but are still too high for human consumption.

EM: That’s still incredible, though, isn’t it?

PA: It is, especially when you consider that so much of the food in India is grown with overdoses of toxic chemical pesticides and fertilisers and stuff, that if that food was tested compared to the plants that are being grown on the island, they probably wouldn’t be much different.

EM: Okay, interesting…

PA: And we did, in just over three years, what we did on that island – reducing the metals the way we did – that’s unheard of! It’s unheard of. You know, and, so we’ve written some papers and I’ve presented this to different conferences…I presented this last fall to the Global Humanitarian Technology Conference in San José, California. We had another presentation at a conference held in India, also late last summer.

EM: Okay cool, so you’ve been busy trying to get the word out about this. And how do you explain to people what happened with the soil – do you know how exactly the results came about?

PA: Yeah, so what we’re finding is, like, there are a lot of different things that are happening, and we don’t know all the answers, you know, that how this could happen so quickly. We know that the earthworms are playing a part; we know that some of the plants are accumulators, or hyper-accumulators or metals. So we can plant certain plants that will pull metals out of the soil. And then, what do you do with the plant, you know? Can you compost it? Can you keylate it? Can you change the form of the metal? And then the earthworms, you know, pulling metals out: what happens when the earthworm fills up with all these metals and then it dies? Well, another earthworm eats it, so it keeps it tied up.

And then there’s some keylation that takes place, and it’s some kind of an ion exchange, especially with carbon molecules, apparently, and where there’s active fungi in the soil. You know, and one of the things we did too was we took a biological testing of the soil. Normally, farmers and gardeners to a chemical soil test, you know, they look for NPK, pH and EC – they look at the nitrogen, the potassium, the phosphorous, you know, that kind of thing. And then they want to know, like, how the chlorides – how salty is the soil. So that kind of a typical chemical test – but that’s just really supporting the chemical companies, because then they want to sell you more nitrogen, or more phosphorous, or something to condition the soil with. But if you just make compost, and you get the organic material, and you get all the microorganisms in the soil, then everything takes care of itself. The soil pH neutralises, and then these metals start to get tied up. They get keylated – they pick up or they lose an ion, and now it’s still lead or mercury, or whatever, but it’s no longer in a toxic form that enters into the food chain.

EM: Yeah, exactly. And it’s amazing to see it actually happening!

PA: Absolutely.

EM: And before we go now – because we don’t have much time – is there anything else you’d like to add, or some advice you’d like to give to people listening in?

PA: Well, you know: whether it’s composting or habitat restoration, or reforestation, or just permaculture design, or even just backyard gardening, you know, the key that I see is that: we just need to look at natural ecosystems – how is nature doing this? You know? What we need to do is mimic nature. Assist nature. As gardeners and farmers, when we see pests or we see weeds, we often ask the wrong questions. We go, “What fertiliser do I need?” or “What pesticide do I need”, you know? And that’s the wrong question. Those are all wrong questions.

We need to look at what’s out of balance in the soil, in the ecosystem. What’s out of balance so that these pests are coming? Why are the pests there, why are the weeds there? These are nature’s cleanup crew. The plant diseases and the insect pests are nature coming in and taking out a plant that can’t live there because something’s missing. And what’s missing is the microbiology. If all the microbiology is in place, then the plant will feed itself and be happy and healthy.

EM: That’s great advice, Peter. But that’s all we have time for now. Thank you very much for coming on the show to speak with us.

PA: My pleasure.

EM: All right, okay thanks.

PA: Thank you.

EM: Bye.

PA: Bye.

Composting in the Biotech Industry: Case Study

This episode corresponds to Lesson 6 of our online course.

In this sixth episode, Head of Composting at Novozymes Frank Franciosi gives us an in-depth view of the operations at his compost production facility in North Carolina (USA). He shares with us his thoughts on marketing compost correctly and his strategies for setting up a successful facility. 

Interview by Eleen Murphy

Thank you to Green White Space for making this possible.

Green White Space is a not-for-profit enterprise specialising in media and social innovation. Find out more on their website.

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TRANSCRIPT:

EM: So Frank, could you tell

FF: Yeah, I actually got into this business, didn’t know anything about composting, and had answered an ad in a paper to manage a composting facility in North Carolina. At the time I knew nothing about what composting was all about, other than the normal, basic biology and science behind it. And I got involved with the US Composting Council, which was a good resource for me: I met a lot of people, visited some sites, and really learned how to do it on a commercial scale.

And I started this facility, then got out of that facility – worked there for about four or five years – and started another facility, which is working with Novozymes. At the time, they were looking for alternatives for their residuals coming out of that plant. It was an alternative for them. Traditionally I lot of the biotech industries do a lot of land application of their residuals and put it on to farm land – which is, you know, the cheapest way to do it. However, what has happened is a lot of the area is starting to get more urban, so we’re losing that farmland; so this was another way of actually looking at more of a sustainable approach for the residuals long-term.

EM: And how much residuals do you take from Novozymes itself?

FF: we take about thirty-five to fourty percent of the residuals coming out of the process – the plant in Franklington which is just North of Raleigh, North Carolina.

EM: Right, and how much do you produce then?

FF: We produce about thirty-five thousand cubic yards a year of finished product.

EM: Right, and how much is that in tonnes?

FF: It’s roughly about half, because it weighs about a thousand pounds per cubic yard – a thousand pounds a cubic yard is kind of the number that we always use.

EM: Cool and tell me a little bit about the facility itself: the location, the size…that kind of thing.

FF: Yeah, the facility itself sits on an eight-acre site. We have about five hundred acres and we’re smack in the middle of that parcel so we’re surrounded by wooded area. It’s very much a rural area, so we don’t have issues with, you know, neighbourhoods encroaching on us because we own the land all round it (laughs).

EM: Sounds ideal for what you’re doing then.

FF: Yeah.

EM: Could you talk us through, then, the general process of composting at your site and the equipment that you use?

FF: We have, you know, we start off with the front-end loaders. They’re our measuring cups (laughs), okay. And then we have a big mixer just like you mix when you’re baking a cake. It is a Kuhn Knight – it holds about thirty-five cubic yards. It’s a commercial, industrial mixer so this is a rotating reel and it’s got augers in it that are against it, so… And then there’s a conveyor belt that comes off that mixer. We have a truck that parks underneath they conveyor belt, and the conveyor belt conveys the mixed material into the back of the dump truck and then he takes it out to form the windrow.

And then the windrow, you know, they’re about twelve feet wide and about six feet high. The turner – it’s a Backhus, a German turner – and we turn based on meeting our pathogen reduction: basically one time a week, or once every five days. And then taking temperature measurements every seventy-five feet, and we do that with a manual probe. And we use a compost manager system that’s developed from Green Mountain Technologies so we can datalog that back into our PC, so we can track the temperatures.

So after sixty/sixty-five days we’ll pull that windrow up and we’ll feed it to a screener. We have a Backers star screen, it’s a rubber star screen, so all the fine material falls in between the stars, and all the large runs up. The oversize, as we call it, we take that and it goes back into the front-end of the process. And then the fines, we can screen to whatever particle size we want based on our sales demands and what our inventory is. And then we’ll stockpile that material and we’ll let it cure for another sixty days. So most of our materials are at least one hundred and twenty days old before we sell it, depending on the season: our Spring – we have a big Spring sale season which starts in March and May and then it dies down in the middle of the summer months as it gets really hot here – then it picks up again in the Fall. So we have, like, pretty much a six-month sale season, that’s pretty robust.

EM: That’s great.

FF: Yeah.

EM: So, is most of the materials you take from Novozymes or is there any other places you take them from?

FF: There’s a wood-moulding manufacturer that we take the sawdust from. And then there’s five different municipalities in the area and they bring us yard waste. And so, we have to grind that, some of it comes in pre-ground and some of it we have to grind, so we have a horizontal Rotochopper grinder and we’ll grind that down into three inch minus material. And we sell everything bulk, we don’t bag anything. So everything goes out in large tractor-trailer loads.

EM: Cool, and to give us an idea of how it sells – what are the markets that you sell to, are there many?

FF: So, you know, the traditional markets that we sell into are the landscape construction, or landscape installation, markets. We also sell it to the nursery market, and we do sell it to some golf – the golf industry. And then the new area that we’re in is…it’s called Green Infrastructure, I don’t know if you’ve…it’s also called Low Impact Development, and there’s some new rules and regulations that, you know, if you build a building now you have to estimate how much storm water flow you’re going to have – and you have to catch that one-inch rain event. So we’re starting to sell compost into those markets, because compost is very…it has a high absorption rate, it’ll hold a lot of water, it’s basically a natural fertiliser and it’s a great growing media. So there are several areas where compost is being used – green roofs is one of them. You’ve heard of rain gardens or bioretention basins, green swells…. And these are all different applications within that Green Infrastructure category. So that’s happening here in the US.

And then, more and more we’re seeing compost being incorporated into the soil, so there’s a better percolation, a better infiltration rate into the soil – and that’s a whole new market, we’re just kind of scratching the surface. And then another market is erosion control: which is preventing the sediment from running off on construction sites, and that has been a huge market for us just in the recent years.

We’re just starting to sell a little more into agriculture; agriculture believe it or not is not a big market for us, but more and more people are seeing the value of using compost. And then there’s a big push here in the US to grow local, buy local. So we’re seeing more smaller farms, and people are now more interested in keeping their farms, but growing organic and being able to provide that to a farmer’s market rather than a grocery store.

EM: That’s amazing yeah, that’s very promising. And you have a number of different products for different uses – I presume it’s high-quality compost you’re selling?

FF: Yeah, we…you know, because our feedstock’s are very consistent, we get a very consistent product on the back-end. We don’t change our process – so that’s been a big part of us is keeping that quality control on the process side and then also on the finished product side.

And then we screen the different sizes. We screen really, really fine mesh – quarter-inch material – you know, very fine, and that goes to the golf course market, that goes to that green roof market. And then we screen a half-inch/three-eights inch product, which is pretty general purpose: it can be used in potting media, it could be used as a mix, it could be used directly into the garden as an additive. And then we screen really at a larger size, which is coarser, it has a lot more of the woody material in it, it’s got more mulch content in it – and that’s used for erosion control because that’ll hold the slopes, just like a mulch will hold and give you temporary stabilisation of that slope.

And then we do some mixes: a lot of people, they don’t realise the value of the word compost so they’re used to buying topsoil – and we don’t sell topsoil because that’s not sustainable. But we manufacture topsoil; so we take a portion of compost and we blend it in with some sand and some silt and some clays and we make what I call and engineered topsoil, and that’s a very popular product because when people say: “well, do you have topsoil?”, and I say: “no, we don’t have topsoil, but we have engineered topsoil”. And then they go “well, what’s engineered topsoil?” and it’s basically a topsoil that we create by blending other ingredients in with it.

And that’s been a huge market boom for us, because again people are more used to buying topsoil. But when they buy topsoil they buy weed seeds, they buy…I mean, who knows what’s been sprayed on the field…so it’s an unknown but, see, they think if it’s black it’s good, because if it’s dark then it’s rich. But when you look at the analysis of topsoil here in North Carolina, there’s really only one percent organic matter in the soil. And our compost has about sixty to seventy percent organic, so it’s very high in organic matter, which is really the secret to compost, is that: all in the organic matter, and the humus.

EM: Right, and why do you think that there’s so little understanding about compost then, in a general sense?

FF: So I think, you know, it’s all how it’s marketed. And a lot of compost is sold in the US not as compost, but as a soil supplement or as a topsoil, or you know, a manufactured topsoil – and that’s just the stigma that people just have to get over, over time, I think. One of the challenges that we have in the industry is to monetise the value of compost because if you took each and every one of those components and you started adding, not just the value of fertiliser value, but the cation-exchange capacity, organic matter, biological activity…but people don’t value that, they just look at NPK (nitrogen, phosphorous, potassium), they don’t look at the overall picture of soil health.

I think part of the problem is, you know, the commercialisation of fertilisers – the brand-naming of fertilisers – you know, “hey it’s Springtime, time to go out and get your spreader and….” well, you know, we don’t have that market appeal. We’re trying to work on people getting back to basics. One thing that the recession has done is that it has increased awareness of waste, so people aren’t wasting as much. The other thing is, people are now growing a lot of gardens themselves. So that’s been a big push for us: community gardens are growing all over the US, there’s a big push for urban gardens. You know, so I think it’s an awareness thing and I think we need to do a better job at educating the general public as well as school kids because if they learn it, eventually it’ll become common practice.

EM: Yeah, so get it into the school curriculum.

FF: That’s right.

EM: And do you know of any other businesses or companies that are composting their organic waste?

FF: I don’t know of any right off my hands that I could think of, but you know, that changes all the time. I know there’s some egg processors that are doing it here in North Carolina, there’s some tobacco companies that are looking into doing it with their stems – so there’s other industries, I don’t know if it’s just biotech per se. And a lot of it, I tell you, I’ll be honest with you: a lot of it, and it was a big bridge that I had to cross, was the big liability issue here. You know, “oh, what’s the liability, you know” and I think a lot of the corporate people say “well, that’s not our business, we’ll, you know we’ll just send it to a facility”.

So a lot of facilities are probably taking similar material like we’re generating and composting that material. There’s a plant not far from us that makes amino acids, and I know that they have a left over residual, and they’re taking that and they’re shipping it to a competitor of mine, and they’re composting it. So, directly setting up a facility on-site, I don’t think there’s a lot. But I think there’s a lot going to compost, but you just don’t know about it because they’re private contracts they’ve arranged.

EM: Yeah, well it’s good so long as they’re composting it!

FF: That’s right! Yeah, that’s right.

EM: So what do you think it takes to get started on a facility like your one?

FF: You know, it’s very much baby-steps. And I think the approach was: prove it on a small scale; figure out what your technology is. The obstacles that I look at are: of course, money is one (laughs). But you know, location is really important. We don’t really have an odor problem, but you know, when you’re handling stuff like food waste and some of the other materials…if you’re handling manures and there’s dairy farms all around you – there’s not an odor problem (laughs). But if you’re handling dairy manure or food waste and you’re surrounded by a housing development, then there’s an odor problem, right? So I think locations are important.

You want to be near a major road, but you don’t want to be right on the, you know, you want to be off the major road. You want to be in an area that’s pretty much you know what the growth around you is going to occur. Like, I know there’s facilities that have been around since the 1970’s and what is happened is that everyone sold the land around it, so now it’s all housing – well, now you have all these odor complaints. Well, it was there since the 1970’s, I mean….

Yeah, so location’s important and, you know, storage issues, seasonality – those are the big issues. And then, you know, how you plan your facility. You know, looking at the process flow and how materials come in, and you want to make it as linear as possible. Just like, you know, an auto-manufacturing line – the line’s straight. So you want to have an engineer to be able to figure that out, but you also want somebody that has knowledge in the industry.

It’s a lot of materials movement, so if you want to move something a short distance, you could move it with a loader. If you want to move it a little bit longer than that short distance, say…sixty/seventy feet, maybe it’s better to use conveyors or a truck, like a dump truck, or a conveyor and a truck.

And then, you know, your run-off: you want to make sure that if it’s an outdoor facility, that you’re capturing that run-off.  So contamination is also an issue. So those are the big things. And then, sizing your equipment for your facility, so like, you know it’s really better to start out with leasing equipment because the life expectancy of that equipment may be short: like a grinder that takes a lot of beating. So all those little things on figuring out what the movements are and how to increase your efficiency in those movements are really important.

EM: Amazing, great advice. And would you say that it’s economically viable for businesses to go down this road?

FF: Yeah, I think it is. You know, the model in the US is: a lot of composters make the majority of their money on the front-end which is tipping fees, not so much on the back-end. It may be eighty-twenty or sixty-forty. And I think that it could be a good business, but it all depends on what those…you’re competing against the landfill, so your fees have to be better than the landfill so you can bring that business in.

You want to try to get as clean feedstocks as possible, so contamination is an issue there because if you’re picking out a lot of trash and stuff, that’s just more processing time and more equipment. If you make a really good product on the back-end then you can recoup more of your profits on the back-end. So, you know, I think it can be. I know the other model is the AD model, and that works really well where you have high-density populations, small footprint, high tipping fees – so you can recoup some of that in the tipping fee, the energy generation, and then the final product.

What I worry about is there’s a lot of AD plants out there that…they consider everything but the final product, and you know, they’re saying “well we can sell it as a digestate”: in a lot of cases here in the US you can’t because you have to treat it for pathogens, you got odor issues, it’s not a mature product. So it’s more of a cost than it is a profit. So, I’d like to see that model work, where they take the digestate on the back-end and they compost the digestate too so they make another value added profit.

EM: Yeah, absolutely, that makes sense. And finally, is there any last words of advice that you’d like to give?

FF: I’m a believer that if the markets are there and the markets are steady and there’s a really good demand for the product, that we’ll see more facilities expand, we’ll see more facilities being permitted, because the economics working out – start working out a lot better, because you know. A lot of the composting that was done early in the US was mandatory state mandates on keeping yard waste out of the landfill, which was a smart thing to do because it’s useless in a landfill. But they didn’t have the infrastructure, they didn’t have the training and the technology to do it right, to make a product. And you see a lot of municipalities kind of getting out of the composting business, and you see a lot more private-public partnerships being developed. Because I think we understand it more as a manufacturing process – and that’s the attitude you have to take, which is “I’m not just keeping this stuff out of the landfill, I’m making a product”. And, you know, if you make a high quality product, obviously you can demand more price for your product.

EM: Great, great stuff. Frank, that’s all we have time for today, thanks for coming on.

FF: Alright, thank you Eleen.

Recycling Organics in the Middle East

This episode corresponds to Lesson 3 of our course.

In this fourth episode, Eleen Murphy focuses on the Middle East and interviews Daniel Mitroussidis from ITSA on managing organics in a business setting in this part of the world.

Thank you ESCAB for making this episode possible.

QuantorXL® Drum Composting is a turnkey system that achieves full hygienization. Manure, sludge and bio-waste can be composted and turned into a resource, recycling many important nutrients back to nature. QuantorXL® is approved by the Swedish board of agriculture and fulfills EU regulations.

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TRANSCRIPT:

EM: So Daniel, today we’re focusing on the Middle East and just specifically your project in Qatar. But before we get into that, maybe you can give us just a little background information. It seems that recycling is gaining traction in the Middle East, why do you think that is?

DM: It certainly is, I mean, organic waste is what smells and that attracts bacteria and disease. And when you got a prosperous nation like the UAE for example, you know, it’s growing. And the cost of land in using landfills or dumps is becoming very expensive and it can play a detrimental role to society, and just general health and living standards. So, what we try to do is to treat the organic waste on-site or in a collective method on a site next to, or within, the landfill or dump, therefore actually minimizing the organics that goes into the landfill or dump, which we think is a waste of resources, and turning it into compost.

EM: That’s a brilliant idea actually, that’s really cool. So they have a pressing need to recycling, I suppose. But what are the challenges you’ve seen to introducing recycling systems? I presume the notion of recycling is gaining popularity?

DM: It is, it is. There are elements and drivers, but the current practices there at the moment (and there are improvements to this) is that there’s little awareness campaigns (although this is improving), there’s very little source-separation activities, there’s minimal compost development. So, putting quality back into the soils is paramount, especially in a region that is purely desert. There’s in increase in migrant populations, so therefore, when they’re building infrastructure; roads, airports, shopping malls, there are more people producing more waste. So the economic growth in that area contributes to growth in waste generation per person. And if you look at the statistics in the Middle East, for example in the UAE or Qatar, per kg per person it’s on of the highest in the world.

EM: Wow, okay so there’s a lot of work to be done there. And you’ve been part of that work yourself in Qatar, in The Pearl which is a high-end residential and retail complex is that right?

DM: Yeah, the Pearl, which is run by UDC (the United Development Company), based in Qatar as you said, is a beautiful residential and retail complex. And people pay for prosperity, and do not want to see waste, and management are very pro-active and are always looking at ways to add value to the good work already done there.

We identified through our waste management audit, when we were asked to conduct that exercise, that there’s a huge need for landscaping, and maintaining beautiful grounds and floral settings. The Pearl imports everything –

EM: Yeah, just, because actually I remember you saying before, and I thought this was really, interesting, but they import the plants as well, do they?

DM: Yes. They’ve started to develop their own nurseries there but as you can appreciate with the weather, the extreme heat, it’s not always easy. And accessibility to good water, which is suitable for plants, is not always easy to ascertain as well. So, one of the things that we were able to do was, in example, with the workers camp there, they feed them 24/7. Their food is placed directly into the Biobin for on-site treatment. This is turned into compost, then placed onto the garden beds. So there’s less money spent on rubbish removal, importing soil conditioners and plants, and that means The Pearl can manage this themselves.

At the same time, we’ve been able to educate the kitchen staff in better practice of food waste management, and educate the staff in effective management practices in source separation methods as well.

EM: Alright, and was there any other habits that you observed that could be changed?

DM: Yeah, we found that a lot of the watering is done during the day. From an environmental perspective, it is a natural resource and it makes it very difficult when you’re watering in extreme temperatures during the day. That means the irrigation system isn’t working until it’s full at maximum, the plants are dying more readily because there isn’t conditioner in the soil, like a fetiliser. So we’ve been able to actually put the compost on there, therefore extending the lifespan of that plant, and less water required.

EM: Cool, so it saves water as well.

DM: Absolutely. It acts like a sunscreen.

EM: That’s really cool. And so did change happen in The Pearl and more generally, what do you think we can do to inspire influencers to change their systems?

DM: Well firstly, it’s about meeting people within the organisation, understanding their vision, their objectives and their values, and finding the like-minded people and objectives coming together. Secondly, the organisation has to have a strong commitment to environmental issues. And without sounding too cynical, there are many environmental policy statements on all organisations in any website or any other documented policy: it’s whether they actually act on it. And thirdly it’s to make environmental, commercial and social sense.

So, leadership is required and it starts at the top, and it’s about changing their behaviour, so if you improve the task, then you improve the process, and you improve the result, which ultimately improves the performance. So very, very quickly and not in any particular order: it’s about changing culture, and policy and procedures. Everyone works to a task and duty, so if you change that task and duty to make it more effective, more efficient, and more aligned to environmental practices, then you improve the results and the performance. Apart from education and training, you have to look at current plans in place for growth and development, so therefore it’s not just a gimmick; it’s part of everyday use. And with that everyday use, that becomes part of the culture of the organisation, and then that sends a powerful message across the rest of the organisation or the complex that it’s a standard that you’ve developed. And you never go back.

EM: Awesome. So, after the Qatar project – or you’re still involved in the Qatar project aren’t you?

DM: Yeah. We go as regular visitors there in Qatar, and we’ve ascertained new clients, and these are catering companies and food processing plants as well. Because what they do is, a large part of their business is producing food waste, and that food waste is something that we could put back into the ground. And at the moment what their doing is, they’re stopping their work, getting transport companies to pick up the bins and the skips, and they’re paying them to drive across the country to actually dump. We’re saying that you don’t need that. If you eliminate the unnecessary practices and develop new ones, you’d be surprised at the results you can achieve.

And in Qatar, especially for The Pearl, we’ve allowed them to enhance their landscaping services, for example, there’s cost savings in labour and products, there’s been training for staff, there’s efficiencies introduced in water usage, and greater yield of plant as I’ve discussed earlier. The dying plants don’t need to be disposed of; they can go into the Biobin. Planting is more effective and more efficient, in the sense that you’ve already got quality in the soils to work with. There’s less need and requirement for watering because of compost. And we’re able to demonstrate the sustainability loop.

So it’s been more of a win-win and a “win-win” as we’re there doing the work. The more we understand the client, the more we understand their current practices, we can actually introduce new methodologies based on their local circumstances, and therefore fit into their practices. And it’s actually worked in a wonderful way for mutual benefit.

EM: Brilliant. And how important, then, is understanding business culture, to making recycling a popular choice?

DM: It’s very important because decisions in business should be based on data and fact, especially in relation to waste and environmental…many businesses initially don’t know how things are spent. They have beautiful budgets, they have beautiful accounting and financial systems, but if you ask them to break down the frequency of the use and the spending habits, and asking “why”, it’s very, very different. So, business culture should be part of a process of imporvement – an improvement culture. As I said earlier it’s first to understand the problem and then make improvements.

If you have a methodology of measuring and reporting waste levels, this further promotes engagement. So, you’re using the standardised methodologies at a business or a workplace level, to allow targeted analysis and prevention. That means if you have data and facts in front of you, you are a much more informed decision-maker, and it can be driving by the establishment of waste prevention targets. At the moment, a lot of places we visit don’t have targets at all, because they don’t know that there is a…or, they know that there’s a problem – that’s why they’re talking to me – but they don’t know that we can actually dissect it, and then try and put in some new technologies and methodologies.

EM: And what role should local governments play in driving change in this part of the world?

DM: Well one of things we’ve been able to do with our success, at a local level, is allow government and relevant stakeholders to play a pivotal role. They’re also talking about laws being introduced to ensure organic waste is handled in a responsible manner. And that’s a very general term, “being responsible”. It has to be better than what’s happening at the moment. There are laws and regulations, but they have to be enforced and monitored as well. So, we’ve been able to change a bit of habit and behaviour accordingly. And that’s been wonderful for us in the last ten months.

EM: Wow, that’s really cool, that’s really inspiring. And finally, do you have a quick word of advice for our listeners in similar situations?

DM: Yeah, certainly, I mean it’s not so much as a sales gimmick or a slogan, but you know, if you have a look at what we take from the ground, we should it back in the ground. When I do work in India, for example, Mother Nature allows trees at a certain time to lose their leaves. So in India what they do is they gather up the leaves and they burn them. In the end of the day, those leaves play an important role when they fall back to the ground and when you put them on soils because they act as a natural sort of remedy for the soil to be enhanced.

And from a government-driver perspective: you cannot achieve national and economical prosperity unless you invest in community outcomes. And a cleaner environment creates growth potential for economic and community prosperity.

EM: Brilliantly said. And unfortunately that’s all the time we have for today. Best of luck in the future now, and thanks for coming on the show!

DM: Thank you.

That was Daniel Mitroussidis for the Organic Stream on Compostory.org. If you have any questions or would like to learn more about ITSA’s work or the Qatar project, you can find Daniel’s email address on the ITSA website – that’s www.itsa.net.au. As always, you can find us on compostory.org or on Twitter: our Twitter handle is compostoryorg. Thanks for listening and hope you’ll tune in next time.